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Very Hot Topic (More than 25 Replies) breech biock hole (Read 6152 times)
Chuckster
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Re: breech biock hole
Reply #30 - Sep 26th, 2023 at 11:17pm
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This technique may be older, but believe Harry Eales was the first to use it for a breech block recess.
Always called it the "Harry Eales Method".
Rest in peace, Harry. You are still missed.
Chuck
  
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gwahir
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Re: breech biock hole
Reply #31 - Sep 26th, 2023 at 11:38pm
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Would love to read about it!
  
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gwahir
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Re: breech biock hole
Reply #32 - Sep 29th, 2023 at 8:26am
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I wanted a better finish inside the breech block hole and also decided to make the narrow part wider; from .50" to .60". Here is the new block on the left and the recut, larger hole, in the receiver. The greater width allowed me to cut the sides of the hole with my current setup and finish it up nicely.


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Here is the new block in place. Some times the learning curve gets steep!


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The contact surfaces between the block and the receiver are as close to mating as I can cut them. I expect they will require a bit of scraping. There is no contact at the rear of the block, just on the recoil surfaces on the side.
« Last Edit: Sep 29th, 2023 at 8:39am by gwahir »  
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idjeffp
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Re: breech biock hole
Reply #33 - Oct 7th, 2023 at 6:24pm
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Nice work gwahir - looks good!
  
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chipmaker
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Re: breech biock hole
Reply #34 - Oct 13th, 2023 at 11:57am
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I worked with a retired aerospace machinist a number of years ago building a Martini from bar stock.
He had an Italian made attachment that attached to the quill of his Bridgeport milling machine and converted it into a vertical shaper. It was a large heavy attachment and unfortunately I don't know the manufactures name.
Chuck has passed away and I now use a shaper cutter in a milling cutter holder, to manually square up the corners of holes.
Otto
  
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gwahir
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Re: breech biock hole
Reply #35 - Oct 13th, 2023 at 11:01pm
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Yuh. Being able to make an acceptable square hole opens up a whole bunch of possibilities!

When using this process, keep one eye on quill alignment. It can move under pressure, and we don't want that!
« Last Edit: Oct 16th, 2023 at 2:12pm by gwahir »  
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LRF
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Re: breech biock hole
Reply #36 - Dec 23rd, 2023 at 8:12am
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gwahir, your project is looking good. nicely done.

singleshotsam wrote on Sep 19th, 2023 at 8:58am:
50 years ago when just starting my career in a mold shop and before we had our first tube type Elox EDM I used a Bridgeport Quillmaster to cut square pockets in the mill. A single flute cutter ground at a 90 degree and the Quillmaster set at 45 degrees did a slow but decent job to remove the radius from the corners of a pocket. I was curious and did a search, quite a bit of information on the internet.

Boy this brings back a lot of memories. I remember the old  Elox EDM's well. Loved it when we replaced it with a Charmilles EDM. And I have cut out the corners of a mold cavity with a Quillmaster. 
In my home shop I had both a Bridgeport Shaping Attachment and a die filer machine. Was glad when I got rid of them. When the die filer left my finger tips thanked me. (Pincher hell)
The very best way I found to make BB square hole was with a wire EDM, but I realize not a resource available to everyone. 

Chuckster, been a while since I heard the name of Harry Eales. I sure do miss him. Always wished I had gone to England to see him. RIP


  
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rgchristensen
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Re: breech biock hole
Reply #37 - Dec 24th, 2023 at 2:58pm
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Harry Eales ... Yes, a long time.
CHRIS
  
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LRF
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Re: breech biock hole
Reply #38 - Feb 24th, 2024 at 6:31am
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rgchristensen wrote on Dec 24th, 2023 at 2:58pm:
Harry Eales ... Yes, a long time.
CHRIS

Wonder what ever happened to the Borchardt he was building.   
  
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gwahir
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Re: breech biock hole
Reply #39 - Jul 12th, 2024 at 9:49am
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Since getting this process more or less figured out and using it on three actions, I add comments..

Prior to doing anything else with it, really square up the block of steel to be used for the action! It will do a lot of alignment for you.

Use a stop in the milling machine vice for removing and replacing the work accurately. 

Remove as much metal as possible with end mills. A 1/4" carbide plunge cut really works well for me and with some dinking I leave very little metal to be removed with the scraping process. 

Do the hole from the top, to the extent of the end mill. Then flip the steel over in the vice and repeat the process from the bottom of the block. 

Unplug the milling machine for the scraping process. If you do not, your reflexes will reach out to the power switch...
« Last Edit: Jul 13th, 2024 at 11:39pm by gwahir »  
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moodyholler
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Re: breech biock hole
Reply #40 - Sep 10th, 2024 at 8:38pm
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I worked in a tool and die shop with two Mitsubishi wire machines, one Charmille wire machine, and 3 EDM down burners. Hungry tool and die makers would do projects anytime. I was a Designer and we traded work. Good old days. They have most mold built in China now. Down to 3 guys to do repair work. Sad state. moodyholler
  
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singleshotsam
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Re: breech biock hole
Reply #41 - Sep 20th, 2024 at 10:32pm
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When I moved to Phoenix in 1990 there were 27 mold shops in the valley. When I left in 2006 there were only 7 left. Most of the molds we built back then were shipped off shore for production, Mexico, India and Ireland were the most common destinations. Not much made in the USA anymore.
  
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.22-5-40
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Re: breech biock hole
Reply #42 - Sep 21st, 2024 at 10:01am
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Interesting stuff!  Has anyone tried to manufacture a falling block action with a rounded breech block..like the original Sharps pistol carbines?  seems like it would be alot easier..and with the full radius no fear of stress risers.
  
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