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Very Hot Topic (More than 25 Replies) Old Borchardt (Read 44168 times)
akjeff
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Re: Old Borchardt
Reply #30 - Feb 4th, 2007 at 11:17pm
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v,

I suspect that when you shoot your Luft rifles, you'll be quite pleased. Both of my friends still shoot/hunt their rifles. I've had the pleasure of shooting one of them several times. I totally agree; the Luft's built first class guns. The tang safety conversion, and trigger on these rifles are just superb. 

Jeff
  
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harry_eales
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Re: Old Borchardt
Reply #31 - Feb 5th, 2007 at 3:54am
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Harry that is how I feel about low number 103 Springfields.  But there are quite a number of people of what seem to be reasonable intelligence, who shoot them quite cheerfully.


Hello Vigillinus,

As I understand it, some batches of early production 03 Springfield actions were incorrectly heat treated and were as brittle as glass, and many blew up on firing. Given that these mass produced actions were heat treated in batches it is possible that the failures were down to one or two individuals who were, perhaps, not au fait with the correct proceedures. Other batches may have been o/k. 

Possibly your friends rifles were built from the correctly heat treated actions. I know there are, or were, warnings about using such actions below a certain serial number.

In using 03 actions that are in the suspect serial number range, it's very much a case of; "You pays your money and takes your chances".

Harry 
  
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harry_eales
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Re: Old Borchardt
Reply #32 - Feb 5th, 2007 at 5:17am
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westerner wrote on Feb 5th, 2007 at 2:44am:
Old Borchardts never die.  They are lovingly gathered up and 
rerezerecticated into eye candy for firearms enthusiasts. 
This is my dear rifle. I'm not going to hang it on the wall.  This Sharps was Maurice Ottmars class project when he went to school in Trinidad CO.  Not bad for a class project.    Joe.


Joe, 
I've nothing against old actions (especially Borchardts) being restored  to shooting condition, provided it is done with respect for the age and strength of the action, and they are not pushed into accepting cartridges they weren't designed for.

Todays shooters now have the advantage of buying Borchardt actions from two current U.S. manufacturers who make them of modern steels. These should be capable of taking most modern (white powder) rounds.
(the manufacturers will probably advise on the range of cartridges they will be suitable for). 

Given the current price of an original Borchardt action in good condition, and the amount of money some people are willing to spend on their customisation or restoration projects, the modern reproduction actions are not all that much more expensive, and could, in some instances, be even cheaper.

I sincerely hope your Borchardt holds together for as long as you can use it, it's a beautiful looking rifle. My own Borchardt copy when it's finished will be chambered for the 45/90 cartridge and it will be BP only despite being made of modern steel.

Harry




















  
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J.D.Steele
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Re: Old Borchardt
Reply #33 - Feb 5th, 2007 at 11:52am
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The early low-number Springfield 1903 receivers were heat-treated by eye, judging the colors by the ambient light, and some of them ended up being 'burnt' and were much too brittle.

However, very few if any ever blew up while firing a normal load.

The receivers cracked for a variety of reasons but the two main problems were the use of greased ammunition and subjecting the receivers to a shock load on the side such as dropping them. This subject has been researched exhaustively and little or no evidence has been found of failures when not abusing the rifles.

The early jacketed bullets used cupro-nickel jackets which fouled the bores excessively and the soldiers found that greasing the bullet noses decreased the fouling, making barrel clean-up much easier. Of course the grease migrated to the walls of the chamber and greatly increased the bolt thrust as well as providing a bore obstruction in some cases, and problems resulted. The resulting poor reputation of the early receivers was exacerbated by the shock-load drop failures and the occasional AD caused by a cracked striker rod, and continues to this day. I no longer possess a low-number 1903 but have fired my old Sedgley many many times in the past and would not hesitate to do so again if I ever got it back. These rifles are weaker than the later ones but have proven to be safe with any normal load.

Lotta old wive's tales out there, some are true but others have become exaggerated over the years. An interesting corollary is to be found in the recent issues of The Double Gun (and Single Shot Rifle) Journal, in the series of articles intitled "Finding Out For Myself" by Sherman Bell. The author has tested a number of old side-by-side shotguns, some with damascus barrels and some with fluid steel barrels, and found essentially no difference between them. His tests included actual Proof loads as well as definitive before-&-after measurements of the locking dimensions. The pressures in his tests reached a high of close to 30K psi which is ~ 3 times normal, before any measurable change resulted, and no barrels failed.

That's worth repeating: no barrels failed, at all, at all.

So what about the dreaded weakness of the damascus shotgun? Bah Humbug is the result of Bell's actual testing, and I agree.

When I see on the one hand a lotta third-hand anecdotal horror stories and on the other hand a lotta uneventful actual experience, I'll go with the actual experience every time. So I guess I'll keep on shooting my old single shot rifles and damascus shotguns for a while longer.
But as always YMMV, good luck, Joe

PS: I hasten to add that I've altered my damascus shotguns to have full-length chambers and long forcing cones 'cause I believe the early short chambers and cones caused a lot of problems that were attributed to the damascus steel instead of the (pressure-raising) tight dimensions.
  
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westerner
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Re: Old Borchardt
Reply #34 - Feb 5th, 2007 at 12:23pm
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Hello Harry, old steel, new steel, They can all be wrecked.

I sat down with pen and paper the other night. I know of eight rifle's wrecked In my area in the last twenty two years. One low wall, one Hepburn, one Sharps, five Ballards. 

All were chambered for blackpowder era cartridges. Two were made of modern steels.   

One of the more interesting failures was a new made Ballard . The cause was never detemined. It was chambered in 45/70 or 90. It was never shot with smokeless.  Black powder and lead bullets only.

I believe new steels are better than old steels. 

I dont know how modern manufacturers determine grain structure in new steels before machining. 
 
I do know however the grain structure in a vintage single shot rifle if it was forged. In some rifles it can be seen.   
The design of the action is what determines strength to a greater degree than the steel used. 

People make mistake's it's a fact we live with.  People learn by making mistakes.   
I prefer to trust people and live with the mistakes.   
                                                           
                                                                            Joe.



  

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harry_eales
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Re: Old Borchardt
Reply #35 - Feb 5th, 2007 at 5:28pm
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Hello Westener,
westerner wrote on Feb 5th, 2007 at 12:23pm:
Hello Harry, old steel, new steel, They can all be wrecked.
I agree.

I sat down with pen and paper the other night. I know of eight rifle's wrecked In my area in the last twenty two years. One low wall, one Hepburn, one Sharps, five Ballards. 

All were chambered for blackpowder era cartridges. Two were made of modern steels.  

One of the more interesting failures was a new made Ballard . The cause was never detemined. It was chambered in 45/70 or 90. It was never shot with smokeless.  Black powder and lead bullets only.

A pity that no in depth investigations took place as to why these rifles gave up the ghost.

I believe new steels are better than old steels. 
I agree again, better steel technology and far superior temperature control during hardening or other heat treatment processes, plus analysis of test samples.

I dont know how modern manufacturers determine grain structure in new steels before machining.

I honestly don't know if they do. It's more likely the manufacturer does that on test samples taken on each production run. When I worked in engineering the company I worked for produced steam turbines for ships and power stations. Metals came in the door from the manufacturers and was used often within minutes or arrival. I do know there was a lot of testing done after machining and heat treatment 
 
I do know however the grain structure in a vintage single shot rifle if it was forged. In some rifles it can be seen. 

To see grain structure, you need very specialised and expensive equipment, it's certainly not visible to the mark 1 eyeball, or at least my eyeballs.
 
The design of the action is what determines strength to a greater degree than the steel used. 

I'll give you that as well, a good design can be made poorer by slight alterations e.g. The High Wall design was weakened by reducing the amount of metal behind the breech block when the Low Wall was made out of it. The design is essentially the same, it was just the amount of metal removed to save weight that made the Low Wall a weaker action.

People make mistake's it's a fact we live with.  People learn by making mistakes.  
I prefer to trust people and live with the mistakes. Joe.
 

I agree people do make mistakes, we all do, but I try to learn from the mistakes of others wherever possible, it's often less painful or lethal than making the same mistakes yourself. 

Harry


  
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westerner
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Re: Old Borchardt
Reply #36 - Feb 5th, 2007 at 7:06pm
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Harry, 

Of the eight rifle failures, only the new made ballard remain's a mystery. All the other one's were human error. 

Three failed with smokeless, five failed with black. 
Three overcharges, four barrel obstructions and one  unknown.

A tool and die maker or anyone with experience in drop forging can tell the flow of metal before it is even forged. I mean flow, or grain. as in stress proof steel that has a known grain direction. Martensite cannot be seen. Except by Superman, He could do it.

I dont know if modern billet steel is marked at the rolling mill to indicate it's grain, or rolled direction. It would be easy to tell at the mill. A different story once its cut into pieces and shipped. I dont know if heat treating modern steel changes that.                                                                                                 Very good steel was being produced in Germany England and the US when the Borchardt was made. 

Modern steel's should be better. Manufacturing techniques can effect the steels performance. ( forged vs cast or billet ). I have in the past, ordered steel that required a spec sheet. I alway's wondered if I really got what was ordered. Some supplier's comply with a snear. With steels's coming from all over the world and the low bidder system at work, well, I just wonder sometime's.   

Mistakes are also made in modern manufacturing.  

It makes no difference, new or old it can be wrecked. 
                                                                                 Joe.
« Last Edit: Feb 6th, 2007 at 2:14am by westerner »  

A blind squirrel runs into a tree every once in a while.
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harry_eales
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Re: Old Borchardt
Reply #37 - Feb 6th, 2007 at 7:41am
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Hello Westerner,
Thanks for the info on the damaged rifles, As you say, it appears to be human error. An all embracing term to cover a multitude of sins.

Like you I have never seen steel billets marked with references to grain flow and only rarely have seen 'spec sheets' on their make up. When a steel arrives from a supplier you have no knowledge as to whether it's freshly smelted from raw components or remanufactured from scrap metal.

I cannot comment on drop forging as I have only seen it being performed from a distance, not close to. According to DeHaas, Borchardt receivers were drop forged. It's certainly a way of getting metal close to the desired shape before final machining and definately cuts down on the amount of waste material produced. Whether drop forging is an advantage over machining from solid stock is debatable, the different production methods each produce differing types of stresses in the metal. Theoretically these should be removed by stress relieving.


It's a great pity that no one ever documented the individual production processes involved in the manufacture of these old single shots. I would make very interesting reading indeed. I have little doubt that the better gun manufacturers of the late 1800's used the best steels available to them, most had a reputation to uphold. Modern steels should be better, but it is difficult to prove.

Steel specifications are a nightmare with various countries having different ways of classifying them. Trying to make comparisons is often difficult and be no means foolproof and many steel types have fallen by the wayside, especially in the British/European attempt to standardise specification.

With the demise of many of the British gun manufacturers, Parker-Hale, Webly, BSA, etc, the demands for certain steels dropped so low that many steel manufacturers simply stopped making them as the demand was to small to justify their manufacture. This was a problem when I started buying the materials to make my copy of the Borchardt Action.

Eventually I managed to get the particular steel (an EN specification) I required by going to a specialist metal supplier. It was only available in 8" dia hot rolled steel billets. Fortunately the stockist was willing to cut slices of the required thickness. This came with details of where and when the steel was produced, the original cast number, billet number and an analysis of the constituants of the material. The first and only time I have obtained any metal with such detailed specs.

Usually steel stockists here have their steels colour coded according to the specification, by applying paint to the end of each piece of metal, all it takes is someone to make an error with the paint brush and you could end up with the wrong steel. 

When my rifle is finished it will be proofed by the Birmingham Proof House. Only then will I be fairly sure that the steel used, my methods of manufacture and the heat treatment all worked out correctly, and no mistakes were made.

Your right, mistakes can be made by anyone, we just have to try and eliminate as many of them as possible.

Harry



  
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J.D.Steele
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Re: Old Borchardt
Reply #38 - Feb 6th, 2007 at 10:39am
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All else being equal, a drop-forged part is generally considered to be noticeably stronger than an identical piece machined from a billet. At least that's what they atttempted to teach us up at the state cow-&-chicken school back in the '60s. Seems that I remember something about the grain structure being aligned and compressed, with the fibers tending to bundle together to strengthen one another instead of being cut in the machining process. But, I'm certainly not a metallurgist............

Specification sheets are available for most any steel made in the US and I'm sure that's true in other parts of the world as well. The reason I say this is because of my experience in the nuclear business, where each and every component in the Power Block must have these proofs on file and available for inspection & signoff. We called these records 'mill certs' (certifications from the various manufacturers) and all nuclear component had to have these proofs available for each and every stage of the manufacturing process no matter how many stages there were. IOW there was a piece of paper from the mine, another (several, usually) from the railroad(s) or barge line(s), another from the smeltery, another from the rolling mill, another from the heat treater, another from........but you get the idea.

Of course these elaborate record-keeping requirements are much more stringent in the nuclear business but similar mill certs are generated for each batch of steel made in any civilised country, for ease of tracking and proof of responsibility in the manufacturing process in case of liability. I know from personal experience that the suppliers charge an extra fee for supplying this paperwork and I don't think that they specify the direction of grain flow if any, the user is assumed to have enough sense to be able to determine this for himself based upon the method of production and the shape of the billet. It ain't rocket science.

In my experience the grain flow of a forged part is visible under three curcumstances: the first is when it is red-hot, almost white-hot, just out of the forge blocks; another circumstance is when it is being torn apart since it usually tears in the longitudinal direction, that is, aligned with the fiber flow; and the third circumstance is when some sort of oxidation has altered the surface finish of the steel and thus served as contrast for the fibers. Not saying these are the only three curcumstances, only saying that this is what I've observed personally.
FWIW, regards, Joe
  
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Re: Old Borchardt
Reply #39 - Feb 6th, 2007 at 10:43am
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and the third circumstance is when some sort of oxidation has altered the surface finish of the steel and thus served as contrast for the fibers.


Joe,
What does one actually look for? I've rust blued a lot of steel and never seen anything that could be called grain, much less fiber.  Seems like this would be an ideal surface for observing grain, but I don't know what to look for.  Looks damn homogenous to me.   

Brent
  
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Re: Old Borchardt
Reply #40 - Feb 6th, 2007 at 5:53pm
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There are a couple of conditions that will create or cause grain to show up in metals. One of the most common in forged material is improper or incomplete anealing or normalizing. In this case the material is in a phase change and has not completed going thru it and is cooled either too fast or improperly. When hardening carbon steels the carbon goes thru a change from martinsite to pearlite condition. (Now I may have these two terms backwards as I tend to do this) In any case if the material to be hardened has not  "Soaked" at the critical temperature long enough to be completely changed, or it is not cooled properly for it's chemistry. Air hardened, water hardened, oil hardened Etc. The carbon can get caught in both stages of phase change. The Carbon does not like this condition and tries forever to go one way or the other. This can and will show itself as stress lines or strain growth. I have observed this in Hiwalls that cover the whole range of manufacturing, from early first year production to late Winder Musket recievers. Usually it shows as a gentle curve line in the reciever along the length on the side and sometimes both sides just above the Lower Tang screw holes. And it won't polish out. Sometimes you can disguise it by Surface Grinding. But it may show up again when case colored or blued. I also have seen it on a Sharps Borchardt Military. I own. The Stress lines are so deep and pronounced as to make you feel it has been hacked at with a coarse tool of some type. But examination under a Microscope shows it to have just "Grown there" I worked in the Mold making business for twenty seven years making Optical molds for camera's. We found that the best steel for the optical surface was Carpenter 420F. it is a fine grained free machining material that will heat treat to 50-52 Rc. It also will take a really fine optical surface using optical generating and polishing methods. BUT, it must be cut across the grain of round diameter bar stock. If the part is made from stock where the grain is not at 90 degree's from the optical surface the rolling mill forge lines would jump right out at you. And the component would be junk, not fit for use. As to heat treat strength of mild or low carbon steels. When i was going to school we did a material strength test on low carbon (Cold Rolled) steel. I made a bunch of test samples all out of the same bar. some we heat treated by taking them up to 1550 Deg Fareinhieght and quenching them in water. We then set the sample up in a Universal Testing machine designed to pull, push, squash things to destruction. We calculated the ultimate strength of the unheat treated samples at 110,000 Lbs/ square inch. and when tested they yielded and necked right at those figures. The heat treated sample that still were the same hardness as the others  (About 25 Rc) were significantly stronger. Their yeild strength was up around 130,000
Lbs/in squared. The instructor said this was a result of the grain structure being aligned as a result of the heat treat.
On another note as to the strength of actions. Most of our better Single Shot rifles derive their strength not so much from the material as from the robust Design. If you look hard at the Hiwall, the Borchardt, the Rem Hepburn and maybe even the Stevens 44 1/2 you will see that they have as much or even more surface area supporting the breech block than many modern Bolt guns. The Rem Hepburn may be the strongest as many of them were built with some very sophisticated materials. Well enough for now, Regards, FITZ.
  

FITZ
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Re: Old Borchardt
Reply #41 - Feb 7th, 2007 at 5:31pm
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One way to see the grain structure is to polish the material and apply an acid. Sorry,  EmbarrassedI don't recall what acid we used.
  
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J.D.Steele
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Re: Old Borchardt
Reply #42 - Feb 7th, 2007 at 7:13pm
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Brent, FITZ & notlwonk have described what I mistakenly attributed to oxidation. All the cases I've observed were guns that had rusted to some degree, and so I assumed...........But the condition FITZ detailed is an exact description of the condition I've observed, and so I figure that his explanation is the correct one for what I've seen.

It's been my experience that a good rust blue job will hide a lotta imperfections, that's one reason that folks acid-etch damascus bbls to better show the contrast.

(to digress for a moment, I'm consulting with the hammer man even as we speak so just be patient.....)
Regards, Joe
  
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Brent
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Re: Old Borchardt
Reply #43 - Feb 7th, 2007 at 8:20pm
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Joe tell the hammer man it would have probably saved me 10 pts last night.  Patience is not my strong suit to be sure Sad

Brent
  
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J.D.Steele
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Re: Old Borchardt
Reply #44 - Feb 7th, 2007 at 9:53pm
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Brent, it's all in your mind, Harry Pope didn't need no stinkin' high-tech hammer! 'Course I did hear that he practiced 50 rds/day.........
Regards, Joe
  
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