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AJ
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YouTube video on welding to restore a barrel
Jul 19th, 2026 at 7:37pm
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Thought this video was interesting and informative:

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ssdave
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Re: YouTube video on welding to restore a barrel
Reply #1 - Jul 19th, 2026 at 9:21pm
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Interesting video, and he took no special care in welding.  From the standpoint of a collector, the bore is unaffected.  From the standpoint of accuracy, I have no doubt that there were large dimensional changes and stresses caused by that welding, that likely would affect the accuracy of the barrel.
  
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SBertram
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Re: YouTube video on welding to restore a barrel
Reply #2 - Jul 20th, 2026 at 9:02am
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TIG has too large of a HAZ for my liking when it comes to welding on barrels. Laser or resistance micro-welding is a far better option in my opinion. Once in a while you will struggle with the filler not wanting to take color, rare though in my experience.
  
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marlinguy
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Re: YouTube video on welding to restore a barrel
Reply #3 - Jul 20th, 2026 at 9:59am
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He thinks he can simply look at a bore with his scope and tell if it's been affected by the welding? Sure not very accurate, but it would pass an inspection by a potential buyer.
There's no way that bore isn't affected by the welding.
  

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John Taylor
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Re: YouTube video on welding to restore a barrel
Reply #4 - Jul 20th, 2026 at 9:59am
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All welds have shrinkage. Laser welding probably has the least. I have been welding for quit a few years and have seen a lot. One time welding on heavy steel ( 3"thick ) the weld would pull so hard that it warped the metal and broke the weld. Welding on barrels usually make a tight spot in the bore.
  

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Bent_Ramrod
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Re: YouTube video on welding to restore a barrel
Reply #5 - Jul 20th, 2026 at 10:14am
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I have a Borchardt military .45-70 barrel that somebody cut and/or filed a "relief ring" on just ahead of the threads so he could remove it easily.  Barrel interior isn't pristine, but certainly good enough to shoot.  I asked the guy at Restorative Welding if he could weld the ring up and dress it down, but he said he didn't want to do it as the ring was over the chamber and he was afraid he would compromise the barrel's strength where it was most needed.

Dovetails and holes down the barrel are (I guess) another deal, and apparently even a few small holes adjacent to the chamber aren't that critical, either.

The video guy mentions the repair probably didn't justify its cost vs a new barrel, so I guess there's that, too.  He doesn't say what caliber his barrel was; maybe a smaller caliber at normal blackpowder pressures would be less of a concern.
  
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westerner
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Re: YouTube video on welding to restore a barrel
Reply #6 - Jul 20th, 2026 at 12:09pm
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I seem to recognize that chap. Was it from the Ballard video?

I once tig welded a damaged front sight dovetail on a Hepburn .45 barrel. When the welding was done the bore had scale and it and shrunk the bore diameter. It was scheduled for a liner so the damage was no problem. 

Dave Casey installed a liner in my Stahl which had a lug brazed or spot welded on the underside of the barrel. Dave told me he had to re-sharpen his drill bit several times to get past that spot. Said it was one of the toughest barrels he ever drilled.
  

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John Taylor
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Re: YouTube video on welding to restore a barrel
Reply #7 - yesterday at 11:06am
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westerner wrote on Jul 20th, 2026 at 12:09pm:
I seem to recognize that chap. Was it from the Ballard video?

I once tig welded a damaged front sight dovetail on a Hepburn .45 barrel. When the welding was done the bore had scale and it and shrunk the bore diameter. It was scheduled for a liner so the damage was no problem. 

Dave Casey installed a liner in my Stahl which had a lug brazed or spot welded on the underside of the barrel. Dave told me he had to re-sharpen his drill bit several times to get past that spot. Said it was one of the toughest barrels he ever drilled.


I get those hard spots quite often, especially with nickel steel barrels, the whole thing is hard.
  

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2152hq
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Re: YouTube video on welding to restore a barrel
Reply #8 - yesterday at 9:09pm
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I fill dovetails and screw holes with plugs. With the right technique, it can be made invisible. No worrys about bluing discoloration. None of the worry about what welding may have done to the integrity of the piece.

I had way too many problems yrs back when I had 'experts' weld the areas in. 
So I developed my own way w/o welding.
Didn't have any welding equip of my own so that forced the issue too.
  
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