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Very Hot Topic (More than 25 Replies) Special Ballard Parts (Read 2722 times)
jfeldman
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Re: Special Ballard Parts
Reply #15 - Jan 23rd, 2024 at 10:18am
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I hear Ya calledflyer!  Loud and clear!  Talent abounds among those on this forum!

Regards,
Joe
  
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bpjack
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Re: Special Ballard Parts
Reply #16 - Jan 23rd, 2024 at 11:38am
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So true Joe.  I have the tools including a nice South Bend lathe and little skill and even less patience.  I even tried staying in a Holiday Inn Express but that didn’t help. 

Jack
  

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Plethora?  You say I have a plethora?.
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Re: Special Ballard Parts
Reply #17 - Jan 24th, 2024 at 9:11am
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Here's pictures of the front and rear triggers on our latest close couple design.  I used a sharpie and inked the card so the actual trigger would show.  The real work is just getting ready to happen,  liberating the triggers from the "card" and then getting them to fit and function.  We've modified them considerably from the Winchester design they started as.  I'll share more pics as they go together.
Nivins.

  

"To invent, you need a good imagination and a pile of junk"  T. A. Edison
"The trouble ain't that there is too many fools, but that the lightning ain't distributed right" M.T.
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marlinguy
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Ballards may be weaker,
but they sure are neater!

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Re: Special Ballard Parts
Reply #18 - Jan 24th, 2024 at 10:01am
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What's the process to separate the triggers from the rest of the steel? Do you just flip it over and mill down to the parting surface?
  

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Re: Special Ballard Parts
Reply #19 - Jan 24th, 2024 at 11:01am
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Vall,
I have a couple of steps to machine on the reverse of the rear trigger, for that I can flip it over and machine a little bit, but to liberate them from the rest of the card, I use a hack saw and cut them out.  Then I toe clamp them to another fixture and machine the reverse in steps - trying to machine them from the rest of the material is a wreck waiting to happen - and it does.
  

"To invent, you need a good imagination and a pile of junk"  T. A. Edison
"The trouble ain't that there is too many fools, but that the lightning ain't distributed right" M.T.
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Chuckster
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Re: Special Ballard Parts
Reply #20 - Jan 24th, 2024 at 12:05pm
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Greg,  Thank you. Good idea. Have been through that wreck.
Chuck
  
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marlinguy
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Ballards may be weaker,
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Re: Special Ballard Parts
Reply #21 - Jan 24th, 2024 at 1:05pm
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Thanks Greg! Helps me visualize what you're doing, even if I'll never do it myself.
  

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gwahir
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Ve gets too soon olt und
too late shmart.

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Re: Special Ballard Parts
Reply #22 - Jan 24th, 2024 at 1:44pm
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Is this CNC work? Intimating to those who attempt this freehand!
  
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Re: Special Ballard Parts
Reply #23 - Jan 24th, 2024 at 3:19pm
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These were done on the CNC.  I've struggled through a few of them freehand, cutting to a scribed line, a couple using a rotary table, but by far, this program works the best.   A few have a machine like this in their hobby shop... 

A little something about this CNC, I bought it with the intent to use it for my business but 90% or more of my work it won't do, economically anyway, large Cincinatti's, G&L's and Lucas manual mills dwarf this CNC capabilities so I've resigned the use of this for anything but plastic, aluminum and small gun work  Smiley  To buy a CNC that has the capabilities approaches high six figures so I wasn't interested. 
 
I sprung for this mill before I formed a corp and a personal loan bought it so it's not tied to the business.
  

"To invent, you need a good imagination and a pile of junk"  T. A. Edison
"The trouble ain't that there is too many fools, but that the lightning ain't distributed right" M.T.
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CW
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Re: Special Ballard Parts
Reply #24 - Jan 24th, 2024 at 11:15pm
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It really makes me wonder how Ballard made LOTS of parts in production 150 years ago! 
They knew something then too!
  
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GunBum
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Re: Special Ballard Parts
Reply #25 - Jan 25th, 2024 at 9:42pm
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150 years ago they used jigs to hold stuff and form cutters to make the shapes.
  
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Re: Special Ballard Parts
Reply #26 - May 9th, 2024 at 10:02am
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Life seems to be speeding up and time slips by even faster when the gaps are filled with things one enjoys.  Using this as an excuse, my posts have suffered to the point they've diminished.  I have still been "making" a few things, actually a lot of things.  Here's pics of one of the latest.  We call it version 4 of the compact close couple triggers but looking back through the mess and briefly at this post, it may be version 5 or 6 but I'm not really counting.
My end goal was to develop a set of triggers that are simple, low enough profile to fit a Hepburn or a Ballard and my son may have added the right twist that makes this happen.   
The trigger sear was inverted keeping it below the pivot pins.  The knock-off (rear trigger) operates within an area about an eighth inch above the pins, and two simple coil springs activate the system.  In my test pieces no adjusting screws have been added yet and the trigger breaks crisp at 7 or 8 oz. with no pre- and very minute over-travel. 
The downfall of the system and it is by design, the only way it fires is if the trigger is set.
  

"To invent, you need a good imagination and a pile of junk"  T. A. Edison
"The trouble ain't that there is too many fools, but that the lightning ain't distributed right" M.T.
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Re: Special Ballard Parts
Reply #27 - May 9th, 2024 at 1:39pm
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Here's an experiment... showing the triggers in motion. Maybe...
  

"To invent, you need a good imagination and a pile of junk"  T. A. Edison
"The trouble ain't that there is too many fools, but that the lightning ain't distributed right" M.T.
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Re: Special Ballard Parts
Reply #28 - yesterday at 9:15am
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Installed and functioning in one of my Ballards builds.
  

"To invent, you need a good imagination and a pile of junk"  T. A. Edison
"The trouble ain't that there is too many fools, but that the lightning ain't distributed right" M.T.
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Crown-C
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Re: Special Ballard Parts
Reply #29 - yesterday at 9:59am
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Amazing work and talent!
  

Richard
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