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DognIguana
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Colour Case Blocks and Fixtures
Sep 3rd, 2026 at 8:43am
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Good morning,

I am a student at the Pennsylvania Gunsmith School looking for advice/suggestions on action blocks and small parts fixtures for some builds this fall. 

I have managed to get a collection of actions: high wall, low wall, ballard, sharps 1875 and a borchardt for final projects.

Internal blocks seem pretty straight forward but I am open to any feedback or block ideas. Levers, tangs etc however are a different story. 

Should levers and tangs be hardened separately or on the action? 

Should the halves of the ballard bock be hardened screwed together or separately on a fixture?

What type of block or fixtures have others had success with? 

Any input is appreciated, thanks.


DnI

  
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TomKlinger
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Re: Colour Case Blocks and Fixtures
Reply #1 - Sep 3rd, 2026 at 9:27am
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First anneal. 
If you can do everything together. I’ve done it separately, and together with good results. Color looks more consistent when done together. Screw block Halves together to limit warping.
Quench your parts vertically to limit tang warpage. Anything that hits the water flat can cause warpage. Don’t go much over1300* it’s not necessary. CCH you will find is very subjective…..
Tom Klinger

P.S. welcome aboard!
« Last Edit: Sep 3rd, 2026 at 10:16am by TomKlinger »  
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Chuckster
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Re: Colour Case Blocks and Fixtures
Reply #2 - Sep 3rd, 2026 at 11:56am
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Use soft non-hardenable screws to hold things together. You may have to drill them out.
Case hardened parts shrink just slightly.
Chuck
  
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DognIguana
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Re: Colour Case Blocks and Fixtures
Reply #3 - Sep 4th, 2026 at 6:38am
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Hi guys,

Thanks very much for the input. I am looking forward to these projects and I will post pics when they are done.

DnI
  
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Mike_Hunter
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Re: Colour Case Blocks and Fixtures
Reply #4 - Sep 7th, 2026 at 7:39am
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Sounds like you will be attending the restoration course that Doug Turnbull called me about. Don't look for advice on the Internet, Doug has been doing it for 40 years, listen to what he has to say 

Respectfully 
Mike
  

Mike Hunter
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TomKlinger
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Re: Colour Case Blocks and Fixtures
Reply #5 - Sep 7th, 2026 at 9:53am
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PM sent….



Tom Klinger
  
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DognIguana
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Re: Colour Case Blocks and Fixtures
Reply #6 - Sep 11th, 2026 at 7:17pm
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Hi Tom,

I don't think the PM made it to me.

DnI
  
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DognIguana
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Re: Colour Case Blocks and Fixtures
Reply #7 - Sep 11th, 2026 at 7:27pm
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Hi Mike,

I will be participating in the project from the sidelines.I plan on asking as many questions as Mr. Turnbull can answer.

DnI

Mike_Hunter wrote on Sep 7th, 2026 at 7:39am:
Sounds like you will be attending the restoration course that Doug Turnbull called me about. Don't look for advice on the Internet, Doug has been doing it for 40 years, listen to what he has to say 

Respectfully 
Mike

  
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TomKlinger
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Re: Colour Case Blocks and Fixtures
Reply #8 - Sep 11th, 2026 at 9:48pm
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I sent the pm to Mike….



Tom Klinger
  
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Mike_Hunter
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Re: Colour Case Blocks and Fixtures
Reply #9 - Sep 12th, 2026 at 12:03pm
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Dnl, 
Doug called me about a month ago talking about the course he will be teaching up in PA, I put 2&2 together and came up with 22  Grin.

Doug's shop has probably CCH more frames than anyone else's has in the past 60 years, and at one point did more frames in a year than I've done in 20.

He and I talk, but I generally don't ask about his CCH out of professional courtesy,she has his processes I have mine, his thoughts are that I over think it.

As far as fixtures... I use them, in critical areas, all mine are Stainless steel,  I found that regular steel will start falling apart after 20 or so uses. Screws are also stainless, and if I have to make custom screws for a frame I will. I have dozens of custom screws for different frames.
Respectfully 
Mike 
  

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2152hq
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Re: Colour Case Blocks and Fixtures
Reply #10 - Sep 12th, 2026 at 4:53pm
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I worked there early on. Doug took over the case hardening 'project' in the very late 80's/early 90's from his father, Terry.
Terry had been toying with it for a number of yrs and wanted to get a way from it. So Doug was given the workings and he was no longer a sales-person in the 'front' which was Creekside Gun Shop.

We used a few spacers especially in the Parker frames. But not too much else that I remember.
Then ,,no spacers or fixtures to hold parts from warping. Nothing.

We did get some warping. contrary to what was said.
Most was easily straightened with educated strikes with a hammer.
Lock plates generally wanted to slightly warp. The breech block opening on some Lever actions closed up so that the block would not re-enter the action.
Steel wedges and careful hammer work opened the actions back up for the most part.
I wondered why a slave breechblock couldn't be placed in the frame for the process, but never got an answer to that.

Yes some parts cracked. TIG welding for repair was often the  fix and then run through again.
Annealing before doing the new CCH work was always done.
Some modern parts and actions were not done at all due to the modern metal alloy(s) not playing nice with the old CCH method.

Don't know what they do now, lots of yrs gone by.

  
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DognIguana
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Re: Colour Case Blocks and Fixtures
Reply #11 - Sep 12th, 2026 at 10:14pm
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Thanks all for the input and I intend to put it to good use. 

I will likely use lower temps to reduce/minimise warping & I like the blues and yellows that come from that. 

At this stage in what will become a long journey of learning I am going for visually interesting CCH vice trying to mimic a particular manufacturers style. I'm a tinkerer so CCH experiments should keep me busy for a while.

DnI

  
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2152hq
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Re: Colour Case Blocks and Fixtures
Reply #12 - Sep 13th, 2026 at 11:32am
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We used only 2 different wood/bone char mixes. 
2/1 and 3/1 Wood to Bone char.

Parker colors were Colt colors, etc.
1435F* was the temp and had to be strictly controlled.

Like I said probably much has changed over the yrs.
  
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KFW
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Re: Colour Case Blocks and Fixtures
Reply #13 - Sep 13th, 2026 at 1:16pm
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I am curious as to which type of oven you are using? I see imported muffle ovens being sold on Ebay and wonder if they would work and be of sufficient size for a action crucible.
  
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SBertram
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Re: Colour Case Blocks and Fixtures
Reply #14 - Sep 13th, 2026 at 2:36pm
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2152hq wrote on Sep 13th, 2026 at 11:32am:
We used only 2 different wood/bone char mixes. 
2/1 and 3/1 Wood to Bone char.

Parker colors were Colt colors, etc.
1435F* was the temp and had to be strictly controlled.

Like I said probably much has changed over the yrs.


Were you quenching at that temp? I understand that most people today might bring it to critical to soak for a period of time but quenching is usually done at a lower temp. 

Just curious is all. 

Thanks,
          Steve
  
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