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GT
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Barrel matting
Apr 23rd, 2026 at 12:37am
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I've attempted several different methods of matting the top of a barrel, from knurling, to flycutting, acid etching, bead blasting and even modifying and cutting with a tap.  Here's my latest method that's showing up on a current build.  It's tedious but I'm liking the results.  A checkering file, maybe on a shorter barrel I'll do something besides simple lines one direction.
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Re: Barrel matting
Reply #1 - Apr 23rd, 2026 at 2:57am
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Matting on two Alois Schneider rifles. How do you suppose he did them. At first glance they look machine made. The camera picks up more detail.
  

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Re: Barrel matting
Reply #2 - Apr 23rd, 2026 at 3:23am
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The top one, looks like it's peened and the bottom looks peened and then a smooth double cut file run lightly over it.
  

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Re: Barrel matting
Reply #3 - Apr 23rd, 2026 at 9:08am
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Wes,
The first one is done by stippling, it's by hand, the craftsman that did that was patient and talented.  I've butchered a few samples not getting them near as pleasing to the eye as that.  The second one appears like Frank mentioned, a double cut file or maybe a checkering file similar to mine.
GT
  

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Re: Barrel matting
Reply #4 - Apr 23rd, 2026 at 11:45am
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Couldn’t something acceptable be done by rolling a hardened bit on the top flat?

I’m not a machinist, but I suspect I’m just describing the knurling process. However, whereas knurling seems to typically result in a sort of checkered pattern, maybe the bit can be made so as to apply a finish more like stippling?
  

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Re: Barrel matting
Reply #5 - Apr 23rd, 2026 at 11:50am
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have lee at a.g. russell in connecticut to make a roll stamp.  they're work is great.   tony<><
  
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Re: Barrel matting
Reply #6 - Apr 23rd, 2026 at 12:44pm
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Looking at those pics the first thing I thought of was a hammer face that someone use a checkering file on the set on barrel and tap it causing the stippling effect. Or maybe making a tool like leather stamps that leaves a stippling look.
  
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Re: Barrel matting
Reply #7 - Apr 23rd, 2026 at 12:59pm
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This is an interesting thread.  Been thinking about this for the Singer rifle I will be building soon.   

Greg, are you using a clamp-on guide to cut each row?   

Thought about what Tony brought up also, a roll stamp.  Greg, have you tried one?
Bob
  

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Re: Barrel matting
Reply #8 - Apr 23rd, 2026 at 4:25pm
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If a roll stamp is used you would displace metal on one side of the barrel. I don't know for sure but would that put a bend in a barrel? 

Matting is done on an engine lathe. The squiggles are cut rather than impressed. I've thought up designs using a lathe to cut the squiggles as the carriage / saddle traverses the bed. If only I had a Mathew Browning....  Grin
  

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Re: Barrel matting
Reply #9 - Apr 23rd, 2026 at 4:36pm
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As far as a machine to roll on a barrel I would use a mill table with the roll stamp mounted in the quill.
  

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Re: Barrel matting
Reply #10 - Apr 23rd, 2026 at 5:32pm
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Back in my memory, which could be flawed, it seems to me somebody bought Winchesters machine they used to roll stamp the matting and then they offered the service for a while and maybe still do. But with regards to a machine to roll stamp a barrel, although not inexpensive I do not believe it would be difficult. Expensive only because it would require a fair amount of materials to make it heavy duty enough to meet the requirements. GT and BobW I have no interest in building one but I would be happy to offer some thoughts on how I think it could be done. I attached a pic of Winchester matting just to get you guys thinking. BobW I think the 3 of us did well on figuring out a way to cut the breech mortise on your last project. Might be fun.
  
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Re: Barrel matting
Reply #11 - Apr 23rd, 2026 at 5:55pm
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About 15 years ago at a Lodi match, a bunch of us were sitting in a motel room and sharing a few beverages. Glenn Fewless brought out a rifle he and Doug Mann had built on a Steve Earle Fraser action. He had matted  the entire length of the barrel by machining it and it was really nice. It used to be on Steve's website but I can no longer find it. Maybe somebody here has a picture of it.

Lynn, cool beans rifle. A high wall with a rare matted barrel and in a rare caliber.
  
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Re: Barrel matting
Reply #12 - Apr 23rd, 2026 at 9:21pm
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Is it Mike Hunter that has the Winchester stuff?
  
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Re: Barrel matting
Reply #13 - Apr 23rd, 2026 at 10:05pm
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The first pic of the matting on the Schneider rifle is done by hand stippling. But the punch used for this kind of work is a larger faced punch than the normally thought about single point punch used for matting small parts and areas.

The face of the punch can be 3/16 or even 1/4" square. The face is criss cross cut to make the pattern.

In use the punch is rotated slightly from strike to strike so as not to leave a noticeable track behind during the work. Still with close examination you can see the outline of the size of the punch face itself.
The same type of stippling punch was used when stippling the breech areas on some SxS's. The Ithaca and some Fox designs come to mind.

You can cover a very large area with a stippling punch like that even though 3/16 sq doesn't sound very big.
Try it with a single point punch of any style (sharp round point, small  square) and you will seemingly work for eternity to cover a bbl surface end to end.

Another technique used at times was to use a simple file and lay it flat onto the surface and strike the other side with a hammer.

The files teeth are slightly angled but they will put a very pleasing matted finish onto the surface. Again, the file must be slightly repositioned betw strikes so as to scatter any repetitive 'track' on the surface from the teeth being in the same position each time struck.
This goes quite fast as a technique. Different cut of file and a different appearance to the work.

This second technique using a flat file was used by at least one well known Pistol 'Smith Jim Clark on the top of the slides of his Bullseye target pistol builds.
Old techniques are not necessarily reserved for the old.


Winchester and Parker rib matting was done by a cutting action, not roll die.
The relatively thin ribs on shotguns will curl up as they are elongated by the full length impression rolling. 
Some rib markings were roll die marked, but the short walk of the die for a bbl address is vastly different from a full length roll.

The orig Parker and Winchester rib matting machines are around. They seem to exchange owners every once in a while.
One of the Parker machines I saw was a wooden frame thing and at first glance you'd have to wonder about its capabilities.
With a good operator, they did nice work indeed.

Conn Shotgun Mfg Co. was orig going to use one of the Win machines to mat the ribs on their Win21  guns. But instead they do it by a programmed mill. 
I believe their Fox SxS top ribs recv the same.
  
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Re: Barrel matting
Reply #14 - Apr 23rd, 2026 at 10:14pm
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[quote author=44676F265C62650B0] .......
Lynn, cool beans rifle. A high wall with a rare matted barrel and in a rare caliber. [/quote]
To not confuse anyone not my rifle
  
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Re: Barrel matting
Reply #15 - Apr 24th, 2026 at 1:46am
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A while ago I did some full ribs and a couple of quarter ribs with a knurling process, it stresses the part immensely not something I want to do to a barrel.  I made a couple of knurls, added wavy lines and all.  With what I saw it do to the quarter ribs, the matting on a barrel needs to be cut.  I have a full length tapered ovate barrel I'm making for an English configuration, time added for cutting the matte will be miniscule in comparison.   

I made a couple of stippling punches using a tap with a couple of flutes ground off as my mill, the punch set up in a dividing head to get a diagonal pattern on the face, they still need hardened and tempered - it's a time thing.   Made them while the idea was a fresh thought quite a while ago, just haven't got back to them yet, maybe next month?  2152, you may have motivated me a little bit.  In another case, I filed a few lines in a smaller punch once and used it on a gun stock, with patience it produces an interesting pattern on wood.

Bob,
No I'm not using a guide of any sort.  I did practice a little on the bottom side of this barrel, first with a coarse checkering file, a 12 lpi, then a 16, and I've settled on a 20LPI.  The first few strokes are critical to get things going - a guide there may help some.  A lot of this is you need to pay attention to body motion and alignment of the file.  Stroke is only in one direction and I advance the file about one line with each stroke with pressure focused on the trailing line.  I've been checkering some hammer spurs and lower tangs so this practice is good.  I'm my worst critic and with some experience, I see flaws quickly, both with mine and that done by others.  With a few more miles of checkering I'll get better or I'll care less  Wink - not unlike my woodwork.
GT
  

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Re: Barrel matting
Reply #16 - Apr 24th, 2026 at 2:00am
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a
« Last Edit: Apr 26th, 2026 at 1:41am by RDBallard »  
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Re: Barrel matting
Reply #17 - Apr 24th, 2026 at 10:38am
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I often wondered if they used some tool similar to those used to roll knurling on knobs and similar steel pieces? Just with a different pattern to do so? Seems like using a tool like a knurling tool mounted in a mill with the barrel on the deck would make the process somewhat easier than any other method.

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Re: Barrel matting
Reply #18 - Apr 24th, 2026 at 12:04pm
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Greg, I’ve done a few hammer spurs, but with just ok results. You are correct about really needing to pay attention!

The gentleman that has showed us a couple guns at Greeley he built, I believe a Mauser Actioned rifle before and a High-Wall last year.  I don’t remember his name now, but I think he taught a gunsmith class at a tech college.  Anyway, the bolt gun had some metal checkering that was very well done.   When I asked how he did it he said completely by hand.  I would really like to sit and talk to him, if he shows up this year.

2152hq, as Greg said, your post is very intriguing.

Lynn, I would like to see/hear what your ideas are but right now I’m not ready to get into barrel matting.  I have my hands full on other projects that I trying to get cleaned up before getting into this Singer build.

Bob
  

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Re: Barrel matting
Reply #19 - Apr 24th, 2026 at 12:07pm
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bobw wrote on Apr 24th, 2026 at 12:04pm:


Lynn, I would like to see/hear what your ideas are but right now I’m not ready to get into barrel matting.  I have my hands full on other projects that I trying to get cleaned up before getting into this Singer build.

Bob


I'm waiting patiently to see the Singer build! Another great SF gunsmith whose not well known to most.
  

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Re: Barrel matting
Reply #20 - Apr 24th, 2026 at 10:23pm
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GT wrote on Apr 24th, 2026 at 1:46am:
A while ago I did some full ribs and a couple of quarter ribs with a knurling process, it stresses the part immensely not something I want to do to a barrel.  I made a couple of knurls, added wavy lines and all.  With what I saw it do to the quarter ribs, the matting on a barrel needs to be cut.  I have a full length tapered ovate barrel I'm making for an English configuration, time added for cutting the matte will be miniscule in comparison.  

I made a couple of stippling punches using a tap with a couple of flutes ground off as my mill, the punch set up in a dividing head to get a diagonal pattern on the face, they still need hardened and tempered - it's a time thing.   Made them while the idea was a fresh thought quite a while ago, just haven't got back to them yet, maybe next month?  2152, you may have motivated me a little bit.  In another case, I filed a few lines in a smaller punch once and used it on a gun stock, with patience it produces an interesting pattern on wood.

Bob,
No I'm not using a guide of any sort.  I did practice a little on the bottom side of this barrel, first with a coarse checkering file, a 12 lpi, then a 16, and I've settled on a 20LPI.  The first few strokes are critical to get things going - a guide there may help some.  A lot of this is you need to pay attention to body motion and alignment of the file.  Stroke is only in one direction and I advance the file about one line with each stroke with pressure focused on the trailing line.  I've been checkering some hammer spurs and lower tangs so this practice is good.  I'm my worst critic and with some experience, I see flaws quickly, both with mine and that done by others.  With a few more miles of checkering I'll get better or I'll care less  Wink - not unlike my woodwork.
GT


Tremendous stress on a barrel? The part you were knurling? Does it bend a barrel? Crushes a barrel?
  

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Re: Barrel matting
Reply #21 - Apr 25th, 2026 at 12:03am
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Take a piece of flat, mount a bump knurl in your Bridgeport quill and roll the knurl into the flat and it will be bent when you take it out. Every one of those divots is inducing stress, that is what Greg is talking about. 
I was going to try a barrel once, but never did. My plan was to use a fence at an angle on my shaper and a cutter like a threading tool. Never got it done before the urge faded so it's still a hypothetical concept. With my 16" shaper it would take 2 set-ups per side and another 2 for the opposite angle.
  

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Re: Barrel matting
Reply #22 - Apr 25th, 2026 at 2:02am
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Yes, the pieces of bar stock I made the quarter rib and the full ribs out of distorted quite a bit.  I used a Cincinnati #2 mill with a holder for my knurling tool.  I used a diamond roll like Vall had pictured first, I have a couple rolls about an inch diameter.  As I said I made a 2" diameter roll with a figure similar to the Winchester pattern.  Getting down pressure isn't a problem and that mill has 20 some inches of table travel. When I unclamped the rib, it curled about 1/4 to 3/8" if I remember, the rib blank was about 1/2" wide and 3/4" thick.  I used my 24" shaper for the quarter rib, it works well too, but even the piece of 1" keystock I started with showed some bend.  Knurling induces stress, no matter how you slice it.  I've never had an desire to try it on a barrel after seeing what it does to a piece of keystock. I'd encourage someone to give it a whirl and report back to us what your barrel looks and shoots like   Wink  most of the barrels I've bought lately cost quite a bit and I don't feel quite that flush. 

Wes, with that said, my guess is the barrel will bend, the bore will more than likely come out oval?  I have no actual results to report on the barrel dimensions..

For a job once, I had a tube with a 4" inside diameter, 1/4" wall and I needed to shrink the ID a couple thousandths and hone it back to spec.  I knurled the OD with what I thought would be enough, ended up having to bore and then hone things, my thinking gave excessive results.  Grin
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Re: Barrel matting
Reply #23 - Apr 25th, 2026 at 9:49am
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Could give a cutoff piece of barrel a try to test this by checking bore diameter with a pin gauge before and after to see the difference. That should tell you it gets crushed or bent with pressure.
  

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Re: Barrel matting
Reply #24 - Apr 25th, 2026 at 2:12pm
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I've tried a variety of barrel matting  techniques with varying results.
The best so far has been by mill cutting with engraving cutters. A longitudinal cut is the easiest and fastest way, that I've found to produce a matted effect but cross milling, while tedious, is my favorite.
Attached is a photo of a quarter rib matted by cross milling at 30 LPI. The barrel has similar matting but I can't get a clear photo. Maybe after blueing?
Small jobs like hammer spurs can be done with a checkering file but filing a top rib, with and without a fixture, didn't look as nice in my opinion.
I've had no luck using a home shop made knurl and I don't like the look of the single point, rotary tool, power fed at different speeds. 
There was a photo published in the GGCA magazine, that showed the machine used in Ferlach for matting. It looked to be about the size of a milling machine but there was no information on how it worked.
Otto 
« Last Edit: Apr 25th, 2026 at 2:17pm by chipmaker »  
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Re: Barrel matting
Reply #25 - Apr 25th, 2026 at 8:14pm
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Otto, 
Cutting those at 30 lines per inch does sound tedious. That's an advance each move of .033"?  It looks good, I'm surprised no one has gigged you yet about the  torx screws.   Grin
What's the barrel for?
I sweated my full ribs on and screwed the quarter ribs on, caught grief from my peers about not timing the slots.  Then when I timed the screw heads I timed them crossways and caught grief that they would've looked better lengthwise... Couldn't win Grin Angry tough crowd I used to hang with...
GT
« Last Edit: Apr 25th, 2026 at 9:04pm by GT »  

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Re: Barrel matting
Reply #26 - Apr 25th, 2026 at 9:20pm
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bobw wrote on Apr 24th, 2026 at 12:04pm:
......
Lynn, I would like to see/hear what your ideas are but right now I’m not ready to get into barrel matting.  I have my hands full on other projects that I trying to get cleaned up before getting into this Singer build.

Bob

That's cool Bob. Right now I am just enjoying the varied input. I personally have no interest as I said, other then from the engineering end of it. 
  
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Re: Barrel matting
Reply #27 - Apr 25th, 2026 at 9:52pm
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Gregg, I once had a near-identical looking pair of Colt Single Actions and one always was my favorite. Couldn't quite put my finger one why until I noticed that the screws on the side were aligned on one and catywampus on the other. Not custom, though, just coincidence. No, they weren't a matched pair- different caliber, but visual twins. Other than the one thing.
  
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Re: Barrel matting
Reply #28 - Apr 26th, 2026 at 9:46am
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Glenn Fewless does a great job with barrel matting but I have no idea how he does it. He is a very creative individual.
  
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Re: Barrel matting
Reply #29 - Apr 26th, 2026 at 12:38pm
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GT
Cutting the approximate 800 cross lines on the 28" barrel is only tedious, if you do them manually. 
I think that the CNC program took several hours to complete but was easy to do.
The 28" barrel was a very heavy, 28", tapered round barrel, marked "Old Reliable" and intended for a Borchardt. It's now a medium weight 32-40 tapered octagonal barrel
Otto
  
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Re: Barrel matting
Reply #30 - Apr 26th, 2026 at 5:43pm
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chemical etching?
  
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Re: Barrel matting
Reply #31 - Apr 26th, 2026 at 10:49pm
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After seeing the various examples in this thread, any idea how the fine squiggly lines on some English rifles were done?
  
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Re: Barrel matting
Reply #32 - Apr 27th, 2026 at 10:35am
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Bob,
I briefly mentioned in my opening post, I tried a acid etching once.  I coated my sample area with a thick layer of beeswax, scratched my pattern the best I could with a scribe and used an eye-dropper with some floor etching acid (contains a small dose of nitric).  Rinsing afterwards. With my artistic abilities (not many) the results were dismal at best.  The acid created mutiple contours in short order so it does work but not a method I'm interested in pursuing.
I can't find the file with pictures I saved of my different process and results, when I started this post my intent was to post pictures, the file is MIA.  I'll work on this and share results as I find them.
Greg
  

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Re: Barrel matting
Reply #33 - Apr 27th, 2026 at 1:29pm
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The english squiggly lines were done with a pattern tracer type of milling machine.  Think in terms of an offset cam/gear running in a parallel track groove, moving the cutter back and forth in a repeating eliptical pattern.  Someone mentioned Glenn Fewless, he did his matting with his CNC milling machine and single point mill cutter.  Similar process to the english milling, just CNC powered instead of tracer pattern.
  
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Re: Barrel matting
Reply #34 - Apr 28th, 2026 at 1:10am
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I finished the matting on this rifle tonight, a few flaws in spots but it gives the desired effect I wanted, it reduces the glare when shooting irons. 
GT
  

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Re: Barrel matting
Reply #35 - Apr 28th, 2026 at 6:41am
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ssdave wrote on Apr 27th, 2026 at 1:29pm:
The english squiggly lines were done with a pattern tracer type of milling machine.  Think in terms of an offset cam/gear running in a parallel track groove, moving the cutter back and forth in a repeating eliptical pattern.  Someone mentioned Glenn Fewless, he did his matting with his CNC milling machine and single point mill cutter.  Similar process to the english milling, just CNC powered instead of tracer pattern.

I believe the machines principals are called "rose engine lathes" or similar to them. The machine term of cutting is referred to as "guilloché". Whether the cutting is a fine decorative pattern cut on the face of a watch or a 26" long rib the principals would be the same.
  
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LRF
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Re: Barrel matting
Reply #36 - yesterday at 6:02pm
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The picture is of the rib on my WW Greener Lee-Speed rifle. Sure would like to know how this was done. This rib is tapered and then ramps up into the front sight base, with matting continuous. Now I know these ribs were not custom made but rather the gun makers obtained them from a supplier and applied them to the rifles because the exact same rib is found on a number of makers guns. 
How do you think this is done?
  
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Amoretti
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Re: Barrel matting
Reply #37 - yesterday at 7:55pm
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I wonder if you could combine Greg's method with beeswax and the pattern rolled in with a knurling deep enough to penetrate the wax and then acid etched?  Also could it be done with a shaper and a fine engraving tool??  Neither method would stress the barrell.
  
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