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cheatin_charlie
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forged ballard pressure
May 28th, 2025 at 3:25pm
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I have a forged ballard pacific rifle that somebody rebarreled a while back.  I would like to change the barrel to something more friendly to my shoulder.  It would be shot mainly 100 yd and 200 yd max.  I can purchase a barrel blank from a friend in .357 x 20 twist.  I am thinking chambering in .357 maximum which almost duplicates the 35-30 Maynard case.  I do not plan on using max pressure loads but wonder what pressure with that head size would be safe for that action.  Would .357 magnum loads be OK or too much?  I thought the maximum case would be a good 100 yd black powder round.  Trying to get some knowledge before I do something stupid.  I will stamp the barrel as 35-30 MAY.
Charlie
  
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gnoahhh
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Re: forged ballard pressure
Reply #1 - May 28th, 2025 at 4:04pm
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I like the idea of your choice in chambering and barrel marking (so a future knucklehead doesn't get the bright idea to shoot full-tilt .357 Max loads in it), and think it would be ok in the action - with a caveat. I would personally keep pressures at pretty close to black powder pressures, which isn't a handicap at all. Plenty safe to push suitable .35 bullets at sufficient velocity for 200 yard work, and brass is plentiful.
  
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marlinguy
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Re: forged ballard pressure
Reply #2 - May 28th, 2025 at 4:55pm
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.357 Magnum or Maximum are both too hot for a forged Ballard in my opinion. Breech blocks are unsupported behind the case, and both forged and cast use identical breech blocks. I keep my loads below 20,000 psi, but I think there's no problem going higher with forged actions at even 25,000 psi. Might go a bit higher, but I've not seen any reports of chamber pressure limits to say yes or no beyond 25,000 psi. DeHaas never mentions cartridge chamberings he felt were maximum, nor does he mention any maximum pressure levels.
  

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frnkeore
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Re: forged ballard pressure
Reply #3 - May 28th, 2025 at 5:59pm
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It seems to me, that the Win LW would be in the same ball park as a forged Ballard, pressure wise.

I bought my LW, chambered in 357 mag and I re-chambered it to 357 Max, long before this forum existed (about 1990). I only had Haas's info to go from so, I didn't hesitate loading it to 357 Mag levels (maybe even more?).

Mine is a rebored, original 28" long, 32 barrel, in 20 twist. The bullets that I used are the Lyman 35875 & 357311, both cast 208 gr. I won't say what my GC 311 loads were but, my best 35875 was 14 gr WC820, breech seated, for 1428 fps, I got a little more accuracy with the same charge of 4227 @ ~1400 fps. Primers are still rounded after firing. I always call mine a 38 XL.

Remember that if you get the same velocity, using a larger case volume and the same powder, you will always have lower pressures.

I think a 357 Max load of 13 - 14 gr of 4227 and a 200 gr bullet, would be safe in a Ballard. Loads of 300 MP will give lower pressures, too.

BTW, I think the 357 Max, is one of the very best all round, cartridges!!! It has target accuracy and a lot of knock down power for hunting. In a strong action, you can get 35 Remington velocity's, in a 28" barrel, with fixed ammo.
  

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GunBum
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Re: forged ballard pressure
Reply #4 - May 28th, 2025 at 6:44pm
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frnkeore wrote on May 28th, 2025 at 5:59pm:

Remember that if you get the same velocity, using a larger case volume and the same powder, you will always have lower pressures.


True, but something else to think about…

A case with a larger base will give more bolt thrust at the same pressure. 

.223 Remington, .30-06 Springfield, and .50 BMG all have roughly the same chamber pressure, but .50BMG has significantly more bolt thrust than a .223 Remington.  An action safe for a .223 doesn’t mean it is safe for a .50 BMG despite the pressures being nearly the same
  
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gnoahhh
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Re: forged ballard pressure
Reply #5 - May 28th, 2025 at 7:04pm
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BTW, I think the 357 Max, is one of the very best all round, cartridges!!! It has target accuracy and a lot of knock down power for hunting. In a strong action, you can get 35 Remington velocity's, in a 28" barrel, with fixed ammo. [/quote]

Yep. I'm getting nigh onto 2000fps with a 200 out of a 26" barrel .357 Maxi with no pressure indications. Pretty subjective, but primers aren't flattened and cases extract with ease. Martini Cadet.

I wish pressure measuring wasn't in the realm of black magic for Everyman.

  
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cheatin_charlie
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Re: forged ballard pressure
Reply #6 - May 28th, 2025 at 7:11pm
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Thanks for all the replies.  I think I will use 20,000 psi as my limit.  Hopefully will find the barrels sweet spot with lead bullets before I get that high.  All I want is a mild recoiling rifle with good accuracy.  Charlie
  
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frnkeore
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Re: forged ballard pressure
Reply #7 - May 29th, 2025 at 3:10am
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GunBum wrote on May 28th, 2025 at 6:44pm:
frnkeore wrote on May 28th, 2025 at 5:59pm:

Remember that if you get the same velocity, using a larger case volume and the same powder, you will always have lower pressures.


True, but something else to think about…

A case with a larger base will give more bolt thrust at the same pressure. 

.223 Remington, .30-06 Springfield, and .50 BMG all have roughly the same chamber pressure, but .50BMG has significantly more bolt thrust than a .223 Remington.  An action safe for a .223 doesn’t mean it is safe for a .50 BMG despite the pressures being nearly the same

In my case, I was referring to lengthening a case (357 Mag to 357 Max), for more volume so, the case head says the same.

But, you bring up a valid point! Many think that chambering weak actions, in 44/40 is very safe. The 44/40 has the same case head as the '06. 

Even though there were factory chambering in a weak action, it still increases stress in both breech thrust and hoop strength.
  

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marlinguy
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Re: forged ballard pressure
Reply #8 - May 29th, 2025 at 10:47am
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frnkeore wrote on May 29th, 2025 at 3:10am:
GunBum wrote on May 28th, 2025 at 6:44pm:
frnkeore wrote on May 28th, 2025 at 5:59pm:

Remember that if you get the same velocity, using a larger case volume and the same powder, you will always have lower pressures.


True, but something else to think about…

A case with a larger base will give more bolt thrust at the same pressure. 

.223 Remington, .30-06 Springfield, and .50 BMG all have roughly the same chamber pressure, but .50BMG has significantly more bolt thrust than a .223 Remington.  An action safe for a .223 doesn’t mean it is safe for a .50 BMG despite the pressures being nearly the same

In my case, I was referring to lengthening a case (357 Mag to 357 Max), for more volume so, the case head says the same.

But, you bring up a valid point! Many think that chambering weak actions, in 44/40 is very safe. The 44/40 has the same case head as the '06. 

Even though there were factory chambering in a weak action, it still increases stress in both breech thrust and hoop strength.


The cast #2 Ballard rifles were factory chambered in .44-40, but I think Marlin realized their mistake as they dropped the .44-40 early on in favor of the milder .44 Long.
I've owned two Ballard #2 cast action rifles in .32-20 and still shoot one often. No issues at all with my loads of around 1350 fps with a 122 gr. bullet.
  

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Chuckster
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Re: forged ballard pressure
Reply #9 - May 29th, 2025 at 1:01pm
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Going to disagree a little on forged Ballard actions.
We are very comfortable with .32-40 and .38-55 on a forged Ballard. Both have a higher cartridge thrust than the .357 Magnum using SAAMI pressures.
.40-65 is not uncommon on a forged Ballard (Ron Long, et al). Higher cartridge thrust than the .357 Max using SAAMI pressures.
A well fitted forged Ballard action is reasonably strong enough for most of of the medium power cartridges we use. Just don't be foolish.
Chuck
  
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marlinguy
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Re: forged ballard pressure
Reply #10 - May 29th, 2025 at 1:25pm
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My original #7 Long-Range is chambered in .44-100 using a 430 gr. paper patched bulletin it's original loading. The largest case other than the .45-100 that replaced the .44-100 the second year. Plenty of powder and diameter for bolt thrust, but with proper BP loads they're still around and shooting these days.
  

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Re: forged ballard pressure
Reply #11 - May 29th, 2025 at 4:02pm
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One option would be to use a .375" bore barrel and use heeled bullets. That way if anyone shot a standard 357 max in the future it wouldn't have as much pressure.
  
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marlinguy
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Re: forged ballard pressure
Reply #12 - May 30th, 2025 at 12:49am
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willsweptline wrote on May 29th, 2025 at 4:02pm:
One option would be to use a .375" bore barrel and use heeled bullets. That way if anyone shot a standard 357 max in the future it wouldn't have as much pressure.


That would take care of the pressure problem, but I'd bet accuracy would suffer shooting heeled bullets. I've rarely had extremely good accuracy with heeled bullets in my Ballards that used them.
  

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Re: forged ballard pressure
Reply #13 - May 30th, 2025 at 10:35am
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marlinguy wrote on May 30th, 2025 at 12:49am:
willsweptline wrote on May 29th, 2025 at 4:02pm:
One option would be to use a .375" bore barrel and use heeled bullets. That way if anyone shot a standard 357 max in the future it wouldn't have as much pressure.


That would take care of the pressure problem, but I'd bet accuracy would suffer shooting heeled bullets. I've rarely had extremely good accuracy with heeled bullets in my Ballards that used them.


Good point. May be a good topic for a general discussion. Anecdotally I've only gotten "fun" accuracy with heeled bullets in my limited experience, not match winning accuracy. Except of course in the case of .22LR.....
  
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