Continuing with the extractor.
This first picture shows the original and the angles, top and bottom, for the clearance I referred to in the previous post. It also shows the angle (arrow) Remington used on the front side. I originally thought about making this straight, which would make it much easier to install, but decided I better not because the extractor is quite thick at over .175 and didn't want the extractor cutout to get forward of the solid portion of the shell head.
The way I start this type of extractor, 9 o'clock style, is to find the approximate placement on the barrel, with the barrel fully seated against the frame. After marking the barrel, I start the cut using a file, on edge, and at the approximate angle for the front of the extractor. See the second picture.
The third picture is just showing the blacking and the marks left by the extractor on the barrel cut.
This file cut allows the extractor to drop partially into position. Once the above is complete, I back the barrel out of the frame to a point where the extractor is close to the finish seated or forward position, but the barrel is still in the timed position to the frame. At this point the extractor can be marked with confidence that the placement is correct or, at least, very close to correct.
Once marked, since I know the angle of this surface on the extractor, I set the vice to that angle and machine the slot to a depth, just short of the final by around .015. Keeping the slot fairly narrow, in this case, using a .125 end mill. See the fourth picture.
At this point, I file in a slight angle top and bottom to allow the extractor move deeper into the cut and then continue hand fitting until the extractor is fully seated into the barrel. I do this by blacking the barrel slot and removing the high or tight spots. At this point I am removing the frame and filing the barrel slot only. When I get within a few thousands of the extractor fully seating, I work the extractor those last little bits.
While fitting I keep moving the barrel as the extractor gets deeper into the barrel, 1 full turn at a time, keeping it timed to the frame, until the barrel is fully tightened and the extractor fully seated into the barrel.
This last picture shows the extractor in place.
What a pain to get to this point.
Bob
If anyone has a better way to do this type of extractor please teach me!