ssdave wrote on Apr 5
th, 2021 at 12:50am:
I just went down to the shop and verified something I've believed for a long time. .25 stevens centerfire can be made out of .22 hornet by simply running them into a .25 acp sizing die, necking up, and trimming to length.
I used a carbide sizer, ran the case in as far as I could with a shellholder, backed it out, set a nickel on the shellholder, reinserted the case into the die and pushed it in up to the rim. Then, used a rod to tap it out of the die. Chambered perfectly in my .25 stevens RB, but the rim is a bit too thick. I could either turn the rim slightly thinner on the case, or turn the rim recess on the rifle just slightly deeper and then just trim, neck up and use the .22 hornet brass.
I then ran it into a 25-20 die to expand the neck from .22 to .25, and then back into the .25 acp sizer to iron it all back out straight at .25 rf dimensions. The neck came out just about perfect diameter. The case is now too long to chamber, but would trim to length.
My bore isn't quite good enough to make it worth bothering with, but I know I could make it a shooter out of it if I wished to, by just getting an appropriately sized mold and making the brass. The brass is quite easy to make.
A person could also run a .25 hornet reamer into the barrel, but the .251 vs .257 bullet size would make for a lot of neck slop.
You might want to check the primer pocket, often swaging down the base can collapse the pocket enough that it will need to be re-formed or cut. If you cut a relief just above the rim before swaging down the base it can help/prevent that.
Then on the neck end, the top half of the neck can be very thin and create a donut or almost a shelf. Depending on how you size the neck and seat the bullet, based on diameter, you may need to turn the necks. PPU has worked better than Winchester or Hornady for me.
Rim thickness and diameter will need to be changed as well, depending on the chamber.
I have 3 25 rf and all three have a 257 bore.
For what it’s worth I believe JGS lists a 25-10 or 25 Stevens centerfire. Also a 25 Halsted.