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Very Hot Topic (More than 25 Replies) Need some casting help (Read 16501 times)
UtahDave
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Re: Need some casting help
Reply #15 - Jul 1st, 2016 at 8:45pm
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I will add my two bits.  If you flux the lead pot with wax sometimes a bit of it end up in a mold.  Nasty problem and hard to remove.  I actually keep a charcoal cover on the lead melt to prevent tin loss and minimize dross formation.  It has to be real chunk charcoal and not briquettes which contain all sorts of stuff including sulfur compounds.  I don't have dross problems anymore.   

Also I'd be sure to check that the vent groves, really small cuts, in the mating mold halves are clean.  If these get plugged up the mold won't cast properly.  I use a brass pin or brass brush to clean them.  I've heard of people using some fine abrasive, Bore cleaner, on a cast bullet stuck on a screw in a drill to "clean" the cavity.  I'd be real careful about doing this with brass!   

I have several brass molds that cast just fine if the lead is HOT.   Good luck!   


Dave
  
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Hiwall55
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Re: Need some casting help
Reply #16 - Jul 1st, 2016 at 9:05pm
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Yes it does take 2 to 3 seconds for the sprue to set. I always count the sprue hardening then count to 5 to open the mould.
The vent lines seem rather minuscule to me. It looks like a fly cutter went across the finished blocks at the parting line and only 2 of then are over the cavity, but I don't know what to do about that.
I am going to try touching the corner of the mould in the pot And casting at 800+ degrees
  
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JLouis
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Re: Need some casting help
Reply #17 - Jul 1st, 2016 at 9:09pm
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Who was the maker of the mould?

JLouis
  

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Hiwall55
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Re: Need some casting help
Reply #18 - Jul 1st, 2016 at 9:49pm
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As posted in first post it's an Accurate
  
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Pentz
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Re: Need some casting help
Reply #19 - Jul 1st, 2016 at 10:06pm
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FWIW my NOE brass mold starts casting good bullets after the first 2 or three.  It is a single in a large block and holds the heat well.  It will cast about as fast as the sprue sets and not overheat.
  

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Deadeye Bly
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Re: Need some casting help
Reply #20 - Jul 1st, 2016 at 10:09pm
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I have a brass mold from CBE and I can get good bullets with 30/1 or other straight lead/tin alloys but I can't get any good bullet with anything with antimony in it. They go from wrinkled to frosted with no in between. I'll never buy another brass mold, steel ones work too well for me.
  
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JS47
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Re: Need some casting help
Reply #21 - Jul 1st, 2016 at 11:14pm
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I have 4 brass molds from Accurate and they all cast beautiful bullets.  I scrub the hell out of a mold with soapy water and a tooth brush before every casting session and smoke it with a kitchen match when it dries out.  I also preheat with a propane torch.  Some times it works better if I pour the alloy into the mold  before I hold the dipper tight to the sprue plate.

JS


  
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Schuetzenmiester
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Re: Need some casting help
Reply #22 - Jul 1st, 2016 at 11:31pm
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Hiwall55 wrote on Jul 1st, 2016 at 9:05pm:
Yes it does take 2 to 3 seconds for the sprue to set. I always count the sprue hardening then count to 5 to open the mould.
The vent lines seem rather minuscule to me. It looks like a fly cutter went across the finished blocks at the parting line and only 2 of then are over the cavity, but I don't know what to do about that.
I am going to try touching the corner of the mould in the pot And casting at 800+ degrees

I had a Paul Jones mold I couldn't get to cast.  I talked to him a couple times and he said to send it back to him.  Before I did, I made one last try.  I got hunch when I saw a bubble come up through the sprue!  Undecided  I decided the problem was the air couldn't get out. Only bubble I ever saw coming up through a sprue  Grin

I took an engraving tool, hand type with a sharp point.  I finely traced out a few of the vent lines and it cast great after that. I started at the cavity and push out so as not to cause a burr in the cavity. 

  

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shovel80
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Re: Need some casting help
Reply #23 - Jul 1st, 2016 at 11:40pm
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I shoot a .33-47 with bullets cast in a brass mold with NO vent lines.Mold casts Great!
I think the problem not enough heat.

Terry
  

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Schuetzenmiester
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Re: Need some casting help
Reply #24 - Jul 2nd, 2016 at 12:16am
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Obviously, your mold is loose enough air is getting out.  He is casting 800+ and the cool time is reasonable. I have used brass before and never had a problem too.   

Going too hot has its own issues.  I cast a couple hundred hollow .54 round balls in my early days casting days  Grin  When the top of the pot has a bluish hue, trouble is near.
  

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Schuetzenmiester
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Re: Need some casting help
Reply #25 - Jul 2nd, 2016 at 12:21am
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HiWall, I think I would try holding the mold loose enough you get a little seam along the mold halves.  If air lock is the  problem, you should have a pretty good, unwrinkled  bullet at your temps. 

  

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JerryH
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Re: Need some casting help
Reply #26 - Jul 2nd, 2016 at 1:11am
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shovel80 wrote on Jul 1st, 2016 at 11:40pm:
I shoot a .33-47 with bullets cast in a brass mold with NO vent lines.Mold casts Great!
I think the problem not enough heat.

Terry


My two brass moulds were cut by the same person as Terry's, and they have NO vent lines. I guarantee the person that cut these moulds knew what he was doing. 

Wrinkles = low heat or contamination in the mould. Most likely low heat, or slow casting. My sprues take a very slow count of 5 or better to set. Run it hot, I do and nothing bad has happened yet.

JerryH
  

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Schuetzenmiester
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Re: Need some casting help
Reply #27 - Jul 2nd, 2016 at 1:47am
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Jerry, do you go over 875?
  

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JerryH
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Re: Need some casting help
Reply #28 - Jul 2nd, 2016 at 2:20am
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Schuetzenmiester,

No, never above 835/840. I try to stay between 825 and 830. I'm on the end of the line out here and some days it's a struggle to stay in my temp range as the voltage fluctuates by the minute. Summertime is worse than winter.

JerryH
  

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JLouis
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Re: Need some casting help
Reply #29 - Jul 2nd, 2016 at 10:06am
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I was having trouble recently with one of my brass moulds. I finaly burned out all of the contaminents in the cavity with a propane torch and now all is well. I have also owned several brass or otherwise with no vent lines and found them to be the better moulds. The B&D moulds were all cut that way and a real please to use. On the other hand the ones with vent lines almost always produced whiskers and a real pain to use.

JLouis
  

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