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Very Hot Topic (More than 25 Replies) 1885 hiwall plans (Read 25211 times)
cuslog
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Re: 1885 hiwall plans
Reply #45 - Jan 22nd, 2016 at 1:12pm
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Rick & Old-Win;
Yes, its a different world from what I grew up in too!
I too had some really good experiences / memories from my old Industrial Arts teachers. Older High School here in town used to have a shooting range in the basement taught hunter safety courses and safe firearm handling. Been shut down for years now, just not PC anymore.  Undecided
Plans;
Yes, I think we're all talking about the same plans.
Here's a link to another "Highwall Plans discussion" at Homegunsmith.com and "Alphawolf" lays out most of the major problems and how he fixed them. (You need to Login or Register to view media files and links)
Actually, AW's lever and link dim's still aren't quite to the original Winchester blueprints but they're close enough that it does work. In John Campbell's book "Winchester Single Shot" Vol. 2, there's copies of the original lever drawings with the factory dim's.
  
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Rick4070
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Re: 1885 hiwall plans
Reply #46 - Jan 22nd, 2016 at 1:23pm
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cuslog,

The reason I was thinking about buying a castings set, was to be able to hold a part in my hand and see some of the details, I know the holes and other machining steps would still need to be done.

Someone did put a lot of work into those plans, but it would have been nice to have missing dimensions like the centers of radii layed out

My goal is still to build one from scratch.

It would be great to see some of your drawings.

Radkins,

The plans are the ones offered through the archives here, i don't know if they are the same ones on E-Bay.

Your advice about making a "cut-away" action is great, and would save a lot of work in the long run, I believe.

cuslog,

Thank you for the link to Alphawolf's discussion, I will check it out for sure.
  
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Radkins
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Re: 1885 hiwall plans
Reply #47 - Jan 22nd, 2016 at 1:41pm
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My first lever is an EXACT copy of an original, I built both my rifles without those plans using photos, measurements and notes taken from an original. Upon seeing the template and looking at the plans (the set he has) I can actually see the difference between what the plans call for and what an original is, the hammer binding problem is easy to fix by simply filing away metal at the contact points but the over-center problem will remain. I have seen this breechblock fallback problem discussed before and attributed to pin locations being erroneous but in this case it's actually caused by the the lever dimensions being wrong. When a new template was made using the lever from my rifle the the breechblock/lever/link pin holes line up correctly, it's very possible to not even notice the problem at first if the binding problem is all that's fixed. What happens is the breechblock will just slightly "loosen" and not noticeably fall back but if pressure is held on top of the block with your thumb as the lever is closed the problem can be felt. In any event there is definitely a difference between my lever copied from an original and one built from the plans set he has, mine works correctly while the one from his plans does not. 

I will try to get some pics up to maybe better explain what is happening here between the two different levers, in his case the plans built lever "will work" but a factory copy worked much better.  

To be clear I am not disagreeing with anyone and the lever from the plans set available here may very well be exactly the same dimensions as the one I made from copying an original, I'm not saying the plans built one (from the ASSRA plans) is wrong just that I'm suggesting checking to be certain. 
« Last Edit: Jan 22nd, 2016 at 2:27pm by Radkins »  
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harry_eales
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Re: 1885 hiwall plans
Reply #48 - Jan 22nd, 2016 at 2:03pm
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Rick 4070.
The plans on EBay appear to be copies of the ASSRA plans sold at a rip of price of 30-50 US Dollars more than ASSRA charge. The ASSRA plans are good and when enlarged to full size are excellent. However, as many have found out there are some errors in the plan dimensions and it pays to double check that some parts will fit together before you machine them.

As far as the Shiloh Sharps 1885 Browning Single Shot Action Castings are concerned, I understand that the Company were intending to make them themselves, but, they purchased another company with another much rarer Sharps Model on their catalogue and Shiloh went with that model. Shiloh Sharps say that all their products are interchangeable with the original rifles and they would have made their castings of sufficient size to allow for shrinkage of the castings on cooling from molten to solid state. 

Shiloh offer different levers, and set trigger castings for the 1885, you don't get everything you see on their picture of parts, if there is a choice of parts you have to select which one you want when you order. One advantage of their company policy is you can order a single part if you have made a mistake in your machining or finishing of the part. As for plans, I would suggest you ask Shiloh Sharps if they supply them, I assume they will, as they must have drawn them up for production. Almost all the parts for the production of Shiloh Sharps rifle actions are castings which the company machine down to size. There was a video on their Website showing the production procedures in manufacture, but that seems to have disappeared recently.

You will find that you may have to make several fixtures to hold parts when machining them. Copying any action requires a lot of lateral thinking when it comes to machining parts. If nothing else it's good exercise for the brain. Have fun.

Harry
  
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desert-dude
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Re: 1885 hiwall plans
Reply #49 - Jan 22nd, 2016 at 3:33pm
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In reverse engineering one needs to think about the tooling available at the 
time. They were very good at forging but limited in machining.
I suspect most of the radii were done with concave cutters and clearly on a 
line of horizontal mills where one transfered the jig from one mill to the next
one down the line. Anything very complex in profile was done with a carefully
contoured cutter; which implies that it changed a bit with each sharpening. 
They were also very good with a file; much like the Brits. 
There is a groove in the 1885 SS block that has the center of the circle inside
the legs of the block. That one was certainly not done with a horizontal cutter.
It can be nicely approximated with a .25 end mill on a cnc. It won't have a 
flat bottom but who cares. It is buried out of sight and on casual inspection looks
flat. 
One does have to give a bit of thought about how it was machined in the first
place and how to approach it with a manual vertical or cnc vertical. 
Other than the above; have fun and make chips.
  
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JCHannum
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Re: 1885 hiwall plans
Reply #50 - Jan 22nd, 2016 at 8:21pm
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I built a high wall from Frontier Armory castings using the ASSRA plans, but purchased from Frontier Armory. I did find some discrepancies in the prints, but since the castings themselves were somewhat off due to shrinkage some creative engineering was necessary.

I don't recall specific problems with fitting the lever linkage or excessive fitting required. I don't see excessive rise and fall of the breechblock and had no knowledge of any problems when doing the build. I have indicated the rise and fall of the kit block and it is about 0.017". I have three low walls, two thinside and one Winder. The thinsides measure 0.017" and 0.010", the Winder 0.020". 

As far as called out radiuses, I did not pay too close attention to non-critical dimensions on the prints, just filed and finished to suit. The kit turned out OK, and I am satisfied with it. It was my first go at a firearm from a kit after making several steam and IC engines from kits and scratch. It is not something I would recommend for a beginner, but it is certainly doable.
  

Jim H.
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spdalcher
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Re: 1885 hiwall plans
Reply #51 - Jan 24th, 2016 at 8:57am
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Radkins wrote on Jan 22nd, 2016 at 12:31pm:
If those plans are the same as the ones being sold on Ebay they contain some serious errors! For a long time I was very impressed with that Ebay plans set after examining a set a friend bought, apparently I didn't check closely enough and it has recently come to my attention about the errors he has encountered. Notable the lever has a SERIOUS error where the breechblock link pin attaches and it positions the mounting hole to high and to far forward, this leads to binding on the hammer and a much to far over-center situation of the link pin when the lever is closed. This lets the breehblock "fallback" slightly after closing resulting in excessive headspace. This was very easy to demonstrate using the Aluminum templates he made from the plans before actually making real parts, the holes for the lever pivot, link pins and breechblock should pretty much line up (with just a very slight over-travel) upon closing. However using the parts as per the plans there is significant over-centering of the link causing the breechblock fall-back situation.

I don't know if you have this same set of plans or not but I would strongly recommend making templates of these parts with particular attention paid to that lever! He built an open "half receiver" (RH side) with a slot for the breech block, lever pivot pin properly located, a breechblock with one skirt cut away, the lever and link, etc. By doing this is was very easy to see the workings of these parts and how they interact with each other and in this case it clearly saved him a LOT of frustration by discovering this serious flaw before spending the time and money making parts from the drawings. Trying to fine tune parts that bind or are too sloppy can be a major PITA when working with an actual receiver since the parts are hidden out of sight during operation, using the templates however makes all this easy.   


That's a great idea! That's what I love about this forum
  
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Radkins
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Re: 1885 hiwall plans
Reply #52 - Jan 24th, 2016 at 10:17am
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I did something similar when building my rifles to work out the correct geometry for the internals but I didn't get quite as elaborate as he did, this was especially useful for the scaled down mini-highwall. Also the modifications I did that eliminated the external screw heads and the sear pin ends from appearing on the exterior of the receiver would have been extremely difficult without doing this.

I mentioned earlier that I would try to get some pics posted of these mods in case someone else might be interested and I am nearing that point on the one I am working on now so maybe in a few days I can do this. The lower tang is simple, I just machined it with small flanges on each side at the back ends of the (shortened) side rails then machined matching pockets into the rear of the receiver and drilled/tapped retaining screw holes. This setup holds the tang/trigger rock solid but the real reason was to eliminate, what was to me anyway, those unsightly screw heads from the sides of the receiver. The sear pin was MUCH more tricky, I machined slots into the upper portion of the receiver parallel to the slots in the lower part for the lower tang them made a small "carrier" with matching side rails for the sear. The sear and spring are held in this carrier and the whole assembly is then slide into place along with the lower tang, this involves a complete redesign of the sear and a minor relocation of the hammer notches. All-in-all it's admittedly a lot of time and trouble for no real gain except for appearance, however this is only a hobby and it's what I wanted so to me it's worth the extra trouble for that cleaner receiver exterior.      


  
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Radkins
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Re: 1885 hiwall plans
Reply #53 - Jan 24th, 2016 at 1:36pm
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Ok I just got around to reading the link to the Home Gunsmithing forum and apparently AW discovered the lever error also as he describes exactly the same thing my friend and I found! If the lever is made to print specs the linkage will definitely over-travel by a substantial amount, he moved the hole back and lengthened the link pin a few thousandths and said that improved on the problem. My friend's approach to correcting this error was somewhat different, he moved the top pin hole by .045 and shortened the "ears" on the lever by .050 with the link being modified accordingly (Don't take those specs as Gospel since I am repeating only what I was told was done and only as I think I remember it!), this provided a secure lockup with only the correct few degrees of over-travel. This eliminated any binding that had been encountered and just as the lever reaches the fully closed position the closing force required disappears and the lever pops into place into it's cut-out in front of the trigger just as it should. I can't provide much info on the link hole spacing since in the case of my two rifles the link is completely redesigned anyway and has a long cam type extension protruding from near the lower end to cam the hammer off the firing pin as the block is dropped, this is necessary to properly relieve the loading from the Mann-Neidner type firing pin.

In any event it looks as if there is indeed a real problem with the print specs for that lever but it should be fairly easy to resolve if the builder is aware of the problem beforehand.
« Last Edit: Jan 24th, 2016 at 1:43pm by Radkins »  
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BP
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Re: 1885 hiwall plans
Reply #54 - Jan 25th, 2016 at 1:34pm
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My work-around for that problem was to lay an actual lever on my scanner, import the scanned image into CAD, then scale the image until the center to center distance between the lever pivot hole and link pin hole of the image matched the c-c distance of the actual lever.
Then I simply drew the two circles for both pinholes, and copy-traced the outline of the rest of the lever.
It worked.
  

There are three kinds of men: The ones that learn by reading, the few who learn by observation, and the rest who have to pee on the electric fence and find out for themselves.
Proud Noodlehead
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Radkins
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Re: 1885 hiwall plans
Reply #55 - Jan 25th, 2016 at 6:00pm
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BP wrote on Jan 25th, 2016 at 1:34pm:
My work-around for that problem was to lay an actual lever on my scanner, import the scanned image into CAD, then scale the image until the center to center distance between the lever pivot hole and link pin hole of the image matched the c-c distance of the actual lever.
Then I simply drew the two circles for both pinholes, and copy-traced the outline of the rest of the lever.
It worked.



The key there is "actual lever" as opposed to going by the specs in the plans. I too used an actual lever but in my case I simply measured everything and noted the dimensions onto the sketch I had made. Not very high tech but it too worked quite well.   
  
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