There are so many variables when doing CCH to get predictable reliable results, changing just one variable can change the results considerably. Soak temp, quench temp, time at temps, water temp, wood to bone ratio, size of wood/bone char, drop distance from the water, how the part hits the water, drop distance thru the water, diffused o2 in the water, size of parts, thickness of parts, shielding etc… all play a part. As an example, parts allowed to soak at 1400 deg f, for 3 hours and quenched at 1100 deg f, into 45 deg water, will have different hardness and colors than parts held and quenched at 1400 deg f, into water that’s 90deg f. Bubbles in the water serve two purposes: first, as pointed out earlier, it can add to the colors, but, there is a point of diminishing returns, as too much o2 will actually cause greying or lack of color. The second, and more important purpose is to keep the water moving around and thru the parts. When the parts are quenched into the water, the water directly in contact with the parts is immediately turned into steam. Steam will have different cooling characteristics than water. Steam pockets in and around the parts will cause uneven cooling, resulting in hard and soft spots, with significantly more warpage and cracking. The moving water helps prevent his. In the days of old, they used large amounts of flowing water; today, we find it easier to use air. Ingredients such as Potassium Nitrate, Salt (sodium chloride), Sodium Hydroxide etc., were sometimes added to change the cooling characteristics of the water. Many of these compounds made water wetter, i.e... increased their cooling capacity. Remember, cooling capacity is water’s ability to remove heat. Many folks don’t understand the relationship, and think oh pretty colors, I will add more stuff, then they get warped/cracked frames, or steel that’s as brittle as glass. Colors are formed at different temps, they are true “temper colors” much of it depends on the cooling rate of the steel. Adding shields changes the cooling rate for the shielded areas. And, just like with the steam pockets above, changing the rate of cooling has its consequences. Then of course there is the tempering phase, all parts going thru the case hardening process, need to be tempered. As with everything else, temps and time for tempering have measureable impacts on the end result. I didn’t take any classes, pretty much self-taught; well sort of. I had a lot of help from a gentleman name
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