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MaDuce
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Exploring the possibility of drawing brass cases
Dec 9th, 2008 at 5:37am
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I am not an engineer or tool and die maker but am keen to explore the possibility of drawing my own cartridge cases.  If it is of any use, I may mention that I will be buying a Corbin hydrolic press (Hydro Press) to make bullets and it could be used as a power source to draw cartridge cases.  I will be grateful to hear of any suggestions on how to get started on an affordable basis.  I don't have a million dollars to spend on a transfer press, so I am looking at ideas where I can get dies made to punch out brass buttons which can then be drawn into cups and ultimately into cases.  I imagine that I will need a lathe or similar tool to make the external profiles on the head and shank in the vicinity of the head.

Has anyone tried something like this before?  If so, was it successful?  What were the teathing problems and how were they overcome?

I look forward to any suggestions that can breathe life into this project.

Yours in good shooting,

Rob
  
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digitall423
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Re: Exploring the possibility of drawing brass cas
Reply #1 - Dec 9th, 2008 at 8:26am
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You might find some information on the cast boolit forum in the swaging chat room.

Bill
  
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Jim_Borton
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Re: Exploring the possibility of drawing brass cas
Reply #2 - Dec 9th, 2008 at 10:41am
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I`m no smarty pant but i don`t think one of cobins presses would have enough ump to make cases.  Could be wrong like I said am it a smartypants.  Undecided
« Last Edit: Dec 9th, 2008 at 1:09pm by Jim_Borton »  

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waterman
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Re: Exploring the possibility of drawing brass cas
Reply #3 - Dec 9th, 2008 at 12:02pm
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I second Mr. Borton's comment.  I've messed about with Corbin presses and I don't think they are sufficiently powerful for drawing brass cases from blanks or cups.

waterman
  
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wesg
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Re: Exploring the possibility of drawing brass cas
Reply #4 - Dec 10th, 2008 at 2:29am
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My family has done a lot of deep draw work. Mainly thin material formed into cups, but occasionally thinning the walls a little. Nothing like a cartridge case, but ...

Regardless of the power of a swaging press, the thing that's going to bite you is that you have to get the material moving and keep it moving. Otherwise, it's going to stick in the die and tear apart. So you really need a press with a crank and flywheel so you can hit it and get the job done. Or a fast hydraulic system.

You'll need a series of dies, and punches, and guide rings to maintain concentricity. And a lot of tonnage to get the cup formed from the slug to begin with. Plus, you'll have to determine through trial and error when to anneal the cups so they don't crack, and when to stop so they'll get work hardened sufficiently in the final draws to have the strength they need.

Could be a fun project, and something I'd like to play with someday, but I seriously doubt it's possible with hand power in a garage.
  
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harry_eales
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Re: Exploring the possibility of drawing brass cas
Reply #5 - Dec 14th, 2008 at 5:26pm
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wesg wrote on Dec 10th, 2008 at 2:29am:
My family has done a lot of deep draw work. Mainly thin material formed into cups, but occasionally thinning the walls a little. Nothing like a cartridge case, but ...

Regardless of the power of a swaging press, the thing that's going to bite you is that you have to get the material moving and keep it moving. Otherwise, it's going to stick in the die and tear apart. So you really need a press with a crank and flywheel so you can hit it and get the job done. Or a fast hydraulic system.

You'll need a series of dies, and punches, and guide rings to maintain concentricity. And a lot of tonnage to get the cup formed from the slug to begin with. Plus, you'll have to determine through trial and error when to anneal the cups so they don't crack, and when to stop so they'll get work hardened sufficiently in the final draws to have the strength they need.

Could be a fun project, and something I'd like to play with someday, but I seriously doubt it's possible with hand power in a garage.


I have to admit, I agree. I have visited more than one Royal Ordnance Factory where Rifle and Pistol ammunition was made. Most of the stamping and drawing machines were far too large to fit into the average house or workshop, and you would need quite a number of them to go into cartridge case production. 

Brass blanks are first stamped out of specially formulated Brass strip, this then goes through a series of drawing, washing, drying and annealing processes just to form the case to shape, then the primer pocket has to be formed and shaped to the correct dimensions and perhaps some turning on the cartridge rim to boot. It can take as many as 15-20 individual processes just to make one case.

It's impossible to do all that on one machine, you need a series of machines, all of them large and very expensive to buy. Believe me it will be cheaper to purchase the cases you need,  than make them yourself.

There aren't any 'Hobby' machines to do this sort of work, you do need full size industrial machines to succeed in this.

So, unless you have won mega bucks on the Lottery, forget making cases from scratch yourself.

Harry
  
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j_c_johnson
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Re: Exploring the possibility of drawing brass cas
Reply #6 - Dec 18th, 2008 at 6:25am
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"Principle and Practices of Loading Ammunition" by Earl Naramore (published in 1954) has about 2 1/2 pages on the process of drawing cases in a commercial setting.  Suffice it to say that the process is very involved and the amateur is better served by lathe turning cases rather than attempting to draw them as the dies and equipment needed would be prohibitively expensive.
Send me an email if you want me to copy the info from the book and send it to you.
  
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Stonewall
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Re: Exploring the possibility of drawing brass cas
Reply #7 - Dec 22nd, 2008 at 10:40am
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Cartridge Manufacture by Douglas T. Hamilton published by the Industrial Press in 1916, 184 pages.


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Stonewall Smiley
  
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Jim_Borton
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Re: Exploring the possibility of drawing brass cas
Reply #8 - Dec 22nd, 2008 at 5:51pm
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I tried to open the above and just got a blank page and froze up my computor!!!!! CryOPEN AT YOUR OWN RISK
  

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harry_eales
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Re: Exploring the possibility of drawing brass cas
Reply #9 - Dec 22nd, 2008 at 6:27pm
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Jim_Borton wrote on Dec 22nd, 2008 at 5:51pm:
I tried to open the above and just got a blank page and froze up my computor!!!!! CryOPEN AT YOUR OWN RISK


That's odd Jim, I managed to download it without any problem at all, other than the length of time it took, some 10 minutes on Broadband.

A very interesting read, and the methodology isn't too different to the modern way of producing cases, primers, shotgun shells and bullets, even though it is some 92 years since that book was published.

Harry
  
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Re: Exploring the possibility of drawing brass cas
Reply #10 - Dec 22nd, 2008 at 6:43pm
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Hmmmm...That's odd.  I had a similar experiece to Jim's when I tried to open the URL.  Mayber it's the difference in operating systems, or version of NETSCAPE.  Terry
  

thop
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Stonewall
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Re: Exploring the possibility of drawing brass cas
Reply #11 - Dec 27th, 2008 at 3:30am
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Try this.

Right click on that link   - 

Then "save target as " 

Download this to your computer- then read the book .

If you just click on the link it will take a lot of time to first download and then open .....

Glenn  Wink

« Last Edit: Dec 28th, 2008 at 1:40pm by »  
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harry_eales
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Re: Exploring the possibility of drawing brass cas
Reply #12 - Dec 27th, 2008 at 5:18am
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j_c_johnson wrote on Dec 18th, 2008 at 6:25am:
"Principle and Practices of Loading Ammunition" by Earl Naramore (published in 1954) has about 2 1/2 pages on the process of drawing cases in a commercial setting.  Suffice it to say that the process is very involved and the amateur is better served by lathe turning cases rather than attempting to draw them as the dies and equipment needed would be prohibitively expensive.
Send me an email if you want me to copy the info from the book and send it to you.


There are a few secondhand copies of this book available, mostly in America and Canada. See:- 

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Prices run from US$ 42.00 to $100.00 depending on condition plus of course, postage. 

I've just bought the Swedish copy as an early birthday present to myself. lol.

Harry
  
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Stonewall
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Re: Exploring the possibility of drawing brass cas
Reply #13 - Dec 28th, 2008 at 2:11pm
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Interlibrary loans can work quite well if you find a good contact at your local library.

That's how I read "Principle and Practices of Loading Ammunition" by Earl Naramore.

SHARPE
1937
COMPLETE GUIDE TO HANDLOADING
 

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Glenn Smiley

« Last Edit: Dec 28th, 2008 at 2:30pm by »  
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texasmac
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Re: Exploring the possibility of drawing brass cas
Reply #14 - Dec 28th, 2008 at 9:57pm
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An excellent more modern book that covers the subject in detail is "Ammunition Making" by George E. Frost.  Published by the NRA.  1st published in 1990, ISBN 0-935998-57-8

There's a used one listed on Amazon.com
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Wayne
« Last Edit: Dec 28th, 2008 at 10:12pm by texasmac »  

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