Thanks Glenn, I haven't read the book but your method fits in with what I've done in the past, in fact I've made a practice of saving any cutoff chamber end stubs for just such an application, also makes it handy to have a pattern to match for the extractor cut(s). A couple of thoughts here: I periodically take a trueing cut across the ends of the lap if removing a lot of material, in fact I now use the lap more as an indicator than as a cutter in most applications. I typically use needle files and stones to spot-face the high areas until solid contact is achieved, then cut the final few tenths with either abrasive paper glued to a stick or diamond-charged flat-face cutters or the lap itself. Time-consuming but it seems to work OK & it saves the lap's surfaces. Since I don't have a source for cast iron then I use brass or unhardened steel for the lap. Making a thread mandrel to true the action on the lathe really saves a lot of time on subsequent jobs, but I usually don't do it if I think I'm not likely to encounter another action like it, e.g. Ken Hurst's ancient Ballard with 8 tpi square threads (what a pain!). Also instead of using the other end of the original lap for the breechface, I sometimes make another lap, as large as possible, to get a better indication across the entire face if possible. I've never used Loctite but one of my professional smith friends does. One caveat here: one of my friend's customers had occasion to take his rifle to another smith for bbl removal, and the customer didn't know about the Loctite. You can imagine the cursing & head-scratching. Luckily the smith decided to use a little heat instead of too much brute force, and it came on out OK without damaging anything. I always stamp any out-of-the-ordinary info on the bottom of the bbl under the forearm, deeply, so that there won't be any misunderstandings later. Info like unusual twist, bore dimensions, chamber specs, bbl maker, bbl fitter, and (now) the presence of any adhesive. Thanks for the info, hope you have a great new year, Joe
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