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bullshop
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strength of Encore 45-70
May 25th, 2026 at 5:26pm
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This is a question having to do with the strength of a Thompson Center Encore 45-70 barrel.  
Most loading manuals list the 45-70 at three different chamber pressure levels #1 Trapdoor, #2 lever actions, and #3 Ruger #1 and Browning B-78.  Ken Waters in his pet loads book even added a super group three with Siamese Mauser conversions.
My question is in what group would you place the TC Encore with a 45-70 barrel. 
The barrel in question is not a slim factory weight or even the much heavier Catadin weight.  This barrel is a custom build by SSK on the full bull weight which is quite a bit heavier than the Catadin weight because this barrel requires the use of the 12 gauge fore end . I have been using the group two type loads for lever actions but I wonder if I can safely go to group three loads.
The TC Encore is chambered for some very potent magnum cartridges that push pressures to over 60,000 psi but they may perhaps be slimmer than the 45-70 case. On the other hand 
I have another SSK Encore barrel with a more slim contour than the full bull weight chambered for the 458 Win Mag which in the Lyman book shows loads up to about 55,000 cup.
My feeling is that its a green light because group three 45-70 loads dont get near that pressure. That is my feeling but I would like to hear other opinions.  Thanks.
« Last Edit: May 25th, 2026 at 5:34pm by bullshop »  
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oneatatime
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Re: strength of Encore 45-70
Reply #1 - May 25th, 2026 at 8:11pm
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Maybe the limiting factor is not the pressure but the thrust?
  
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GunBum
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Re: strength of Encore 45-70
Reply #2 - May 25th, 2026 at 8:33pm
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Run it up to the Ruger #1 loads.  I’ve shot heavy loads in the Encore with no ill effects.  That’s advice is worth what you paid for it.
  
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YippyKiYay
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Re: strength of Encore 45-70
Reply #3 - May 25th, 2026 at 9:00pm
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I've had several 45-70s, my first was a Ruger No 1.  I don't know if the Encore action  will stand it,  but I know you're shoulder will feel it.  My No 1 was a beast, running 300gr jhp at 2400fps, and 405 gr at 1900. 
I'd be worried about thrust as well. 
It's yours,  start at existing loads,  move up slowly,  watch for pressure signs.  Keep us posted.
  

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bullshop
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Re: strength of Encore 45-70
Reply #4 - yesterday at 8:54am
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Please explain thrust .
  
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calledflyer
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Re: strength of Encore 45-70
Reply #5 - yesterday at 9:57am
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If that cartridge produces 60,000 psi, and the area of the cartridge head is 1/2 sq. in.-- the pressure is thrust30,000 pounds. Do you figure the latch, and hinge pin of a breaking action will sustain that? Falling block guns have a good deal of support for the thrust, there isn't as much in ones that rely on pins, etc. in most cases. 
My math may be askew, but the point is valid and worth considering. If you like high velocity with pressure maybe you need a Model 70. Them beauties can handle it.
  
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Dellet
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Re: strength of Encore 45-70
Reply #6 - yesterday at 10:56am
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calledflyer wrote yesterday at 9:57am:
If that cartridge produces 60,000 psi, and the area of the cartridge head is 1/2 sq. in.-- the pressure is thrust30,000 pounds. Do you figure the latch, and hinge pin of a breaking action will sustain that? Falling block guns have a good deal of support for the thrust, there isn't as much in ones that rely on pins, etc. in most cases. 
My math may be askew, but the point is valid and worth considering. If you like high velocity with pressure maybe you need a Model 70. Them beauties can handle it.


Math is right, but inputs off.

Bolt thrust = max pressure x area of the inside diameter of the cartridge. Even if you use outside .5” square is a lot different than  .5” circle. 

.25 x .25 x 3.1416 = .19635 
.19635 x 60,000 = 11,781


  
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Re: strength of Encore 45-70
Reply #7 - yesterday at 11:09am
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ah, thanks for the correction Smiley. at least my mistake was on the 'safe' side.
  
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bullshop
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Re: strength of Encore 45-70
Reply #8 - yesterday at 11:12am
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If thrust is calculated using the inside diameter of the case then the 45-70 should be about equal to the 458 Win mag. That makes it equal in inside diameter to all cartridges using the standard belted magnum case.
The TC Encore has factory barrels chambered for many belted magnum cases such as 7mm Rem mag , 300 Win mag etc.
It would seem then that the thrust range we are looking at is factory approved no ?  This is just an " I wonder" thing because in any 45-70 when chamber pressures push past 40,000 psi or even reach that level recoil is viciously wicked in the weight of rifles generally chambered to 45-70. That is the reason when I ordered the barrel from SSK I got it in the heaviest contour they offer, the full bull contour. I also had them install one of their artillery type breaks which is needed for this type of loading.
  
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Re: strength of Encore 45-70
Reply #9 - yesterday at 12:18pm
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bullshop wrote yesterday at 11:12am:
If thrust is calculated using the inside diameter of the case then the 45-70 should be about equal to the 458 Win mag. That makes it equal in inside diameter to all cartridges using the standard belted magnum case.
The TC Encore has factory barrels chambered for many belted magnum cases such as 7mm Rem mag , 300 Win mag etc.
It would seem then that the thrust range we are looking at is factory approved no ?  This is just an " I wonder" thing because in any 45-70 when chamber pressures push past 40,000 psi or even reach that level recoil is viciously wicked in the weight of rifles generally chambered to 45-70. That is the reason when I ordered the barrel from SSK I got it in the heaviest contour they offer, the full bull contour. I also had them install one of their artillery type breaks which is needed for this type of loading. 


Bullet weight has little effect on thrust, but is huge in recoil.

In a 10 pound rifle, caliber doesn’t matter but for example, a 200 grain 7mm bullet at 3000 fps wlil only have 2/3 the recoil of a 45/70 with a 400 grain bullet at 2000 fps. Basically 25 vs 35 pounds. The bullet weigh matters 
  
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bullshop
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Re: strength of Encore 45-70
Reply #10 - yesterday at 2:40pm
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Today I cast a couple hundred of the old Lyman 462560 in a hollow point mold. I just weighed one with a gas check at 550gn.
When staying in the group two range I load those to 1550 fps.
I will now be treading new ground.
   Tomorrow , Lord willing I will be headed up to fire wood camp where there are both black and grizzle bears.  Last week we had a hunter kill a grizz that charged him. Some of you may have heard about it in the news. We get about one mauling per year in this area but this year the bear bit the bullet, so far.
  I will be taking the Encore 45-70 and a favorite Ruger Bisley flat top 44 special.
  I have killed grizz with a Marlin 45-70 and each time it seemed the rifle just didnt feel big enough. My oldest Son still in Alaska now owns my old Marlin and when I replaced it I needed something to test all 45-70 load levels with so got the SSK Encore barrel.
  
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JHand
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Re: strength of Encore 45-70
Reply #11 - yesterday at 4:01pm
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I had a 22-250 Encore that I sold to get money for my first 45-70 silhouette rifle. Just did a Google search on the bolt thrust, looks like you should be fine for heavier loads, but i would work up slow just to be safe

Per google: "+13                  The \(.22-250\) generates significantly higher bolt thrust (around \(8,900 \text{ lbs}\)) than the \(.45-70\) (around \(4,700 \text{ lbs}\)). This is because bolt thrust is a product of chamber pressure and case head area, and the \(.22-250\) operates at more than double the pressure of the \(.45-70\)"
  
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Re: strength of Encore 45-70
Reply #12 - yesterday at 4:42pm
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JHand wrote yesterday at 4:01pm:
I had a 22-250 Encore that I sold to get money for my first 45-70 silhouette rifle. Just did a Google search on the bolt thrust, looks like you should be fine for heavier loads, but i would work up slow just to be safe

Per google: "+13                  The \(.22-250\) generates significantly higher bolt thrust (around \(8,900 \text{ lbs}\)) than the \(.45-70\) (around \(4,700 \text{ lbs}\)). This is because bolt thrust is a product of chamber pressure and case head area, and the \(.22-250\) operates at more than double the pressure of the \(.45-70\)"


Keep in mind the loads that are being talked about here are in the 40,000 psi range for the 45-70 The 22-250 still creates more pressure, but it’s not operating any where near 80,000 psi. 

Then back to recoil. The 550 grain bullet at 1550 fps will have close to 4X the recoil of the 22-250 with 50 grain bullet at 4000 fps. in a 10 pound rifle.



  
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bullshop
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Re: strength of Encore 45-70
Reply #13 - yesterday at 4:47pm
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That is likely true if they are talking about trap door (group #1 )
chamber pressures.
We have to look at the 45-70 as three distinctly different cartridges and when talking chamber pressures clarify which one we are talking about.
I have been talking about group three ( Ruger #1) loads so that will not apply because group three loads are more than double the pressure of group one loads. 
Roughly speaking the three groups are 20,000, 38,000 and 48,000.  In Ken Waters pet loads his fourth group the super group three went to 50,000 + psi.  I have never been able to reach that level because it is just too punishing.
   If you look in a Speer #10 load book at the group three loads for Ruger it shows a load with their 400 grain jacketed bullet exceeding 2100 fps.  I tried that load in a Siamese Mauser and it seemed rather ho hum to me.  I contacted the Speer techs in Lewiston Id at that time and he told me that no loads listed in their book exceeded 38,000 psi. He said they discontinued the data development not because of pressure but because of recoil. They simply couldn't stand any more.
  
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bullshop
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Re: strength of Encore 45-70
Reply #14 - yesterday at 5:06pm
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I just checked the Lyman 4th edition cast bullet handbook for 45-70 loads.  The heaviest bullet they show is a 540 grain Saeco
They show in their Ruger only section a load with that Saeco bullet with a charge of VV N-135 of 52 grain producing 1737 fps velocity at 37,100 cup
Personally I put that in the group two section for modern Marlin and Winchester laver action rifles.
This does though illustrate the dilemma with trying to take the 45-70 to higher velocities that with powders of the proper burn rate it simply runs out of room if trying to stay with industry standard max cartridge length.
If it weren't true we would likely never  have gotten the 45/2.5" flanged known to more common folk as the 458 Win Mag. I have killed a lot of big critters with max group two loads and never once saw any short fall.
  
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Re: strength of Encore 45-70
Reply #15 - yesterday at 5:22pm
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When i was hot rodding my #1, I was shooting a 350gr hornady at a touch over 1800fps, i think I used 60gr of h335. That was a beast off the bench. I did load up some 450gr cast bullets and that I didn't finish the box of. I let a guy shoot it, and his words were "that is violence personified" Cheesy

I guess a good question is what are you loading for? One of the guys I shot with did an African hunt every year (rich farmer) and said the 350gr load was more than enough to go through an elephant skull
  
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Re: strength of Encore 45-70
Reply #16 - yesterday at 5:45pm
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bullshop wrote yesterday at 5:06pm:
I just checked the Lyman 4th edition cast bullet handbook for 45-70 loads.  The heaviest bullet they show is a 540 grain Saeco
They show in their Ruger only section a load with that Saeco bullet with a charge of VV N-135 of 52 grain producing 1737 fps velocity at 37,100 cup
Personally I put that in the group two section for modern Marlin and Winchester laver action rifles.
This does though illustrate the dilemma with trying to take the 45-70 to higher velocities that with powders of the proper burn rate it simply runs out of room if trying to stay with industry standard max cartridge length.
If it weren't true we would likely never  have gotten the 45/2.5" flanged known to more common folk as the 458 Win Mag. I have killed a lot of big critters with max group two loads and never once saw any short fall.


Big difference between cup and psi. Might check the VV data for that combination. May not be available in psi, only Mpa. But that converts reasonably well. Cup to psi just doesn’t work.
  
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Re: strength of Encore 45-70
Reply #17 - yesterday at 5:52pm
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I'm always happy to help a guy out with recoil. I started to tear my shoulder tenons with my 45/70 back in the '90's and had rotor cuff surgery in about 2007.

Lyman #46 list a 405 gr, Win SP jacketed at 2157 fps, with 60 gr RX7at only 37,500 CUP, 2.735 OAL.
Speer 405 gr FN J, 2113 fps with 57.0 gr RX7 at 37k CUP, 2.64 OAL.
500 gr Hornaday, J at 1879 fps, with 57.0 gr H4895 and 39k CUP, 2.930 OAL.

If you want serious Griz protection, and enough recoil that you can barely hang on to the rifle, you need a 8 bore double, with a 1080 gr bullet.
  

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Re: strength of Encore 45-70
Reply #18 - yesterday at 5:59pm
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Big difference between cup and psi. Might check the VV data for that combination. May not be available in psi, only Mpa. But that converts reasonably well. Cup to psi just doesn’t work.

At ~40k they are about the same, in the info I have and separate after that.
  

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Re: strength of Encore 45-70
Reply #19 - yesterday at 7:49pm
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I like the 8 bore hole but such rifles are not in my budget range .
Biggest medicine I can afford is a 12 bore H&R handy rifle. With about an 800 grain 73 caliber full bore slug it brings misery  into sharp focus.
  
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Re: strength of Encore 45-70
Reply #20 - yesterday at 8:18pm
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My thoughts are 2 fold.  An Encore shouldn't be compared in strength to a Farquharson falling block action like the Ruger No 1, nor the Siamese Mauser action.  I'd feel comfortable using Lever gun data in the Encore, but not No 1, and absolutely not Siamese Mauser data.   
The big issue for me using Ruger data in my No 1 was recoil.  My 8 lb. No 1's recoil with top loads was much worse than my 10 lb. 416 Taylor, closer to a 14 lb. 500 Nitro Express.   
Also,  if I was needing Grizzly medicine I'd want something with more ammo than a SS.
  

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Re: strength of Encore 45-70
Reply #21 - Today at 8:08am
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With 45-70 rifles ranging  from an 1885 HW Winchester, through a 1914 Model 1886 original half magazine,  1878 Sharps Borchardt, an earlier no-extra safety 1895 Marlin, to an earlier Shiloh Sharps ...agree that there many pressure levels to the 45-70 GOVT cartridge. My pressures and velocities with 405 gr cast bullets are generally at the mid to  lower end.

For more required performance  levels as in  serious Alaskan use, I prefer the early 1886 nickle steel or the Model 71 Winchester in the 450 Alaskan or 450 Fuller wildcats on the 348 WCF case.
With homestead land in the Interior, bears can be a real issue.
Reliability and accurate  controlled repeat shots are the necessary requisites, not high velocity or higher pressure handloads. Velocities for a 400 gr jacketed bonded-core bullet are in the 45-90 WCF range and function well.
They actually seem to be more accurate than similar results from a .50 Alaskan with 450 gr bullets in a similar Model 71.
  

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Re: strength of Encore 45-70
Reply #22 - Today at 10:30am
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Thank you all for your opinions on this subject.  I appreciate the input.
  
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Re: strength of Encore 45-70
Reply #23 - Today at 11:06am
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frnkeore wrote yesterday at 5:59pm:
Quote:
Big difference between cup and psi. Might check the VV data for that combination. May not be available in psi, only Mpa. But that converts reasonably well. Cup to psi just doesn’t work.

At ~40k they are about the same, in the info I have and separate after that.


If you go to SAAMI, they list max pressures in a separate table. Many cartridges have both CUP in Piezo psi pressure. It’s interesting to see the differences. 45-70 is the anomaly, it lists the exact Same pressure for both systems. Thats not likely accurate in a load, but since it’s 28,000 for both probably safe. Certainly pushing it in an original trapdoor.

Just for fun i ran many of the Lyman loads through Quickload. Those predictions had velocity in general off by less than 100 fps. Pressures were 5-10% higher in psi.

Example the 535 grain Lyman with VV 135 is shown at more or less 38,000 CUP. Quickload has it at 45,000 psi. Closer to 20%

One of the more interesting things about 45-70 loads is published data that is way outside SAAMI guidelines. Hornaday strong action loads have a max of 50,000 CUP. Including 500 grain loads that are calculated at about 55,000 psi. Plug that load into a recoil calculator and is 42 pounds in a 10 pound rifle. A 50 BMG with a nato load is 43 in a 30 pound rifle.
  
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bullshop
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Re: strength of Encore 45-70
Reply #24 - Today at 11:44am
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Those Hornady jacketed bullet loads are too much of a good thing for me.   It has been my experience though that a cast bullet of about the same weight can equal the velocity of its jacketed counterpart at a lower chamber pressure due to the lower coefficient of friction of the lubricated cast bullet.
That is a bonus of using cast bullets that you can equal the velocity of a similar jacketed bullet at a lower pressure or you can load to an equal pressure and get a higher velocity from the cast bullet over the jacketed bullet.  Undoubtedly some will disagree but that has been my experience.
  
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Re: strength of Encore 45-70
Reply #25 - Today at 7:58pm
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bullshop wrote Today at 11:44am:
Those Hornady jacketed bullet loads are too much of a good thing for me.   It has been my experience though that a cast bullet of about the same weight can equal the velocity of its jacketed counterpart at a lower chamber pressure due to the lower coefficient of friction of the lubricated cast bullet.
That is a bonus of using cast bullets that you can equal the velocity of a similar jacketed bullet at a lower pressure or you can load to an equal pressure and get a higher velocity from the cast bullet over the jacketed bullet.  Undoubtedly some will disagree but that has been my experience.


That's been my experience as well,  but I've had better terminal performance with jacketed boolits.  Imagine hunting dangerous game with a cast boolit.
  

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