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Very Hot Topic (More than 25 Replies) New Ballard day. Mystery rifle from GB (Read 2836 times)
jimmy
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New Ballard day. Mystery rifle from GB
Mar 25th, 2025 at 8:19pm
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I'm a sucker for mysterious guns that need work for a cheap price. This one was probably more than I should have paid though. It's 25-20 WCF. Has a huge barrel. Think the muzzle end has a threaded attachment. Firing pin hangs up and is too long. Trigger spring is broke or missing. I'll start messing with it this weekend. No markings on receiver or breech block. Any ideas?
  
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Re: New Ballard day. Mystery rifle from GB
Reply #1 - Mar 25th, 2025 at 8:21pm
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Breech face has been dovetail repaired. Will this come apart like a regular breech block?
  
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marlinguy
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Re: New Ballard day. Mystery rifle from GB
Reply #2 - Mar 25th, 2025 at 10:32pm
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Appears to be a Marlin Ballard #2 cast breech block, so likely the action is also. When you look at the rear of the barrel can you see if it's hollow under the barrel on the receiver? Should be a hollow space you could fit your finger into if it's a cast action.
If it's a cast action be careful not to load your .25-20 ammo very warm, and don't shoot any factory .25-20 in it.
The breech block should still split as normal, and the insert in the front will stay with one of the halves.
  

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Re: New Ballard day. Mystery rifle from GB
Reply #3 - Mar 26th, 2025 at 12:12am
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After you remove the firing pin the breechblock will separate as usual-the firing pin does appear to be too long. The buttstock has the appearance of a CPA Stevens buttstock. Let us know what you find. Ledball
  
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Re: New Ballard day. Mystery rifle from GB
Reply #4 - Mar 26th, 2025 at 1:25am
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Speaking of Ballards I just ordered a kit from Rodney Storie's last retirement run of stuff. They are 8620 steel material. Thinking of 38 Ballard long as a possible chambering for it. When case hardened are those actions any stronger than the orginal cast action or even the forged ones?




JMH
  
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marlinguy
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Re: New Ballard day. Mystery rifle from GB
Reply #5 - Mar 26th, 2025 at 10:40am
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One other thing. It looks like someone heated and bent the lever on the tail also. Maybe to make a tighter curve, but makes me wonder if the breech block will raise to the proper height with this bend?  Normally the first bend should touch the receiver, and might not in this case.
  

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Re: New Ballard day. Mystery rifle from GB
Reply #6 - Mar 26th, 2025 at 4:05pm
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It is a cast action. Found the breech serial numbers and they match the receiver. Couldn't wait so I pulled it apart today. Found a shortened 22 shell and a coil spring in the trigger spring area. Looks like it didn't stay in place. 
  
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marlinguy
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Re: New Ballard day. Mystery rifle from GB
Reply #7 - Mar 26th, 2025 at 5:06pm
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jimmy wrote on Mar 26th, 2025 at 4:05pm:
It is a cast action. Found the breech serial numbers and they match the receiver. Couldn't wait so I pulled it apart today. Found a shortened 22 shell and a coil spring in the trigger spring area. Looks like it didn't stay in place. 


That's a trigger spring fix I haven't heard of before! Not surprised it didn't stay in place. 
  

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Re: New Ballard day. Mystery rifle from GB
Reply #8 - Mar 26th, 2025 at 7:13pm
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The firing pin is fitted to a block. What works for making it stay besides soldering? Would red loctite seal and bearings work?
  
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marlinguy
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Re: New Ballard day. Mystery rifle from GB
Reply #9 - Mar 27th, 2025 at 10:46am
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jimmy wrote on Mar 26th, 2025 at 7:13pm:
The firing pin is fitted to a block. What works for making it stay besides soldering? Would red loctite seal and bearings work?


Not sure what you're referring to about red Loctite and bearings? Very few places on firearms I'd ever use red Loctite, but might consider it for a bushing plate like this has for the firing pin conversion.
  

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Re: New Ballard day. Mystery rifle from GB
Reply #10 - Mar 27th, 2025 at 10:58am
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Thought it was loctite 292 but I'm not finding that.

  
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marlinguy
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Re: New Ballard day. Mystery rifle from GB
Reply #11 - Mar 27th, 2025 at 11:05am
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jimmy wrote on Mar 27th, 2025 at 10:58am:
Thought it was loctite 292 but I'm not finding that.



Still don't know what you plan to use it on?

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Re: New Ballard day. Mystery rifle from GB
Reply #12 - Mar 27th, 2025 at 1:58pm
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Want to make the pin stay in the block.
  
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Re: New Ballard day. Mystery rifle from GB
Reply #13 - Mar 27th, 2025 at 6:02pm
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Unless that pin is a sloppy fit, Loctite 620 should work just fine.  Scratch up the pin with some rough sandpaper first and degrease everything with acetone.

Regards,
Joe
  
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Re: New Ballard day. Mystery rifle from GB
Reply #14 - Mar 27th, 2025 at 6:41pm
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Thanks. Can't find my silver solder. I'll pick up some 260.
  
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Re: New Ballard day. Mystery rifle from GB
Reply #15 - Mar 27th, 2025 at 10:40pm
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Firing pin a little high and to the left. I'll try it for accuracy before making any changes. Lever droops. May replace the pin. 

  
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marlinguy
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Re: New Ballard day. Mystery rifle from GB
Reply #16 - Mar 28th, 2025 at 11:24am
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jimmy wrote on Mar 27th, 2025 at 10:40pm:
Firing pin a little high and to the left. I'll try it for accuracy before making any changes. Lever droops. May replace the pin. 



That might tighten up and raise the firing pin strike towards center with new screws in the lever and link positions. Tightening up the droop will also raise the firing pin strike, so get those addressed first before making a new firing pin.
  

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Re: New Ballard day. Mystery rifle from GB
Reply #17 - Mar 28th, 2025 at 12:39pm
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marlinguy wrote on Mar 28th, 2025 at 11:24am:
jimmy wrote on Mar 27th, 2025 at 10:40pm:
Firing pin a little high and to the left. I'll try it for accuracy before making any changes. Lever droops. May replace the pin. 



That might tighten up and raise the firing pin strike towards center with new screws in the lever and link positions. Tightening up the droop will also raise the firing pin strike, so get those addressed first before making a new firing pin.



Vall, that’s what I was also thinking, except he says it’s already hitting high now.   
So the new screws, and eliminating the droop, may push it out to the top edge.  I had a similar strike on one of mine but it did not lock up anymore.  When I corrected it with new screws and link it pushed the pin to the top edge and wouldn’t fire anymore.  Then things got fun!
  

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Re: New Ballard day. Mystery rifle from GB
Reply #18 - Mar 28th, 2025 at 1:58pm
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bobw wrote on Mar 28th, 2025 at 12:39pm:
marlinguy wrote on Mar 28th, 2025 at 11:24am:
jimmy wrote on Mar 27th, 2025 at 10:40pm:
Firing pin a little high and to the left. I'll try it for accuracy before making any changes. Lever droops. May replace the pin. 



That might tighten up and raise the firing pin strike towards center with new screws in the lever and link positions. Tightening up the droop will also raise the firing pin strike, so get those addressed first before making a new firing pin.



Vall, that’s what I was also thinking, except he says it’s already hitting high now.  
So the new screws, and eliminating the droop, may push it out to the top edge.  I had a similar strike on one of mine but it did not lock up anymore.  When I corrected it with new screws and link it pushed the pin to the top edge and wouldn’t fire anymore.  Then things got fun!


Thanks Bob! I missed that. I thought it was hitting low? He's probably going to need to set the barrel back a thread and then set headspace and rechamber to tighten it up and get firing pin strike centered.
  

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Re: New Ballard day. Mystery rifle from GB
Reply #19 - Mar 28th, 2025 at 2:56pm
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It locks up pretty tight. May check the dovetailed breech face. Can't find but one 25-20 case. I have a box somewhere. Also need to redo the scope mounts and find a scope to put on this.
  
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Re: New Ballard day. Mystery rifle from GB
Reply #20 - Mar 28th, 2025 at 4:16pm
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jimmy wrote on Mar 28th, 2025 at 2:56pm:
It locks up pretty tight. May check the dovetailed breech face. Can't find but one 25-20 case. I have a box somewhere. Also need to redo the scope mounts and find a scope to put on this.


Maybe a little tighter lockup might lower the firing pin strike? But could possibly make up a new firing pin to adjust the center to strike center of the primer. Then a new plate to align with a slightly offset firing pin too.
What are the scope bases? They don't look like typical target scope bases, and I can't tell if they're Weaver or picatinny rail bases, or what?
  

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Re: New Ballard day. Mystery rifle from GB
Reply #21 - Mar 28th, 2025 at 6:34pm
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Something seems off. I can feel the link break over but the lever is quite a ways from the bottom of the action. This looks like the action is closed except for the lever. 
  
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Re: New Ballard day. Mystery rifle from GB
Reply #22 - Mar 28th, 2025 at 6:36pm
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The mounts go to something but don't remember what.
  
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Re: New Ballard day. Mystery rifle from GB
Reply #23 - Mar 28th, 2025 at 7:40pm
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I’m not sure I want to get into the lockup of a Ballard, it’s an animal of it own, but I will ask and suggest this.

So the lockup snaps over center?  
But, the lever is not closing?  
And, not just hanging loose under the action?
Is the added dovetailed plate for the firing pin flush with nothing sticking proud of the original surface?
Does the breech block serial number match the frame?

If the answer is yes (or correct) to all the above, put a thin coat of Prussian blue at the point of the 4 arrows, as shown in this picture of your breech block, and see where contact is being made or not made.

Bob

  

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Re: New Ballard day. Mystery rifle from GB
Reply #24 - Mar 29th, 2025 at 11:49am
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jimmy wrote on Mar 28th, 2025 at 6:34pm:
Something seems off. I can feel the link break over but the lever is quite a ways from the bottom of the action. This looks like the action is closed except for the lever. 


I'd like to see a picture of the link if you take it apart and take a picture. It would also help if you can post an approximate hole to hole measurement on the link. I think someone made a new link and got it too long.
  

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Re: New Ballard day. Mystery rifle from GB
Reply #25 - Mar 29th, 2025 at 12:10pm
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marlinguy wrote on Mar 29th, 2025 at 11:49am:
jimmy wrote on Mar 28th, 2025 at 6:34pm:
Something seems off. I can feel the link break over but the lever is quite a ways from the bottom of the action. This looks like the action is closed except for the lever. 



I'd like to see a picture of the link if you take it apart and take a picture. It would also help if you can post an approximate hole to hole measurement on the link. I think someone made a new link and got it too long.


Vall, that would be my guess also.  I was wanting to sure it wasn't hanging up anywhere, although, I don't think it is because of the firing pin hit position.   

I was also wondering if the pin is hitting high?  I mark the top of the shell when testing for this so I know for sure what is up.  But, then I have a tendency to drop, or the shell slips, in my clumsy fingers and then don't know where up is anymore! Embarrassed
Bob

How about a bent lever?
Bob
  

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Re: New Ballard day. Mystery rifle from GB
Reply #26 - Mar 29th, 2025 at 3:15pm
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bobw wrote on Mar 29th, 2025 at 12:10pm:
[quote author=535F4C525750594B473E0 link=1742948392/24#24 date=1743263354]

How about a bent lever?
Bob


Could be, and the return or tail of that lever is indeed over bent. But not sure I can tell if the forward part of that lever is bent or not? The back has much more bend to it than factory were. Maybe it got heated to bend and too much heat let the rest of the lever bend also?
A link picture will tell a lot!
  

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Re: New Ballard day. Mystery rifle from GB
Reply #27 - Mar 29th, 2025 at 7:31pm
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I'm thinking bent lever as well. This would be way to heavy to lug in to the Tulsa show and have others look it over. Block lever and link picture. Hole to hole about .366. Pins seem close to hole size but I just measured with calipers. .001 or so.
  
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Re: New Ballard day. Mystery rifle from GB
Reply #28 - Mar 29th, 2025 at 8:02pm
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I know there are different hole spacing, but according to this drawing at .307, yours is way to long at .366.

Looks like the original holes are .172.   
Bob
  

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Re: New Ballard day. Mystery rifle from GB
Reply #29 - Mar 29th, 2025 at 8:12pm
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Thanks!

I was getting .172 on the headless pin in the lever and .174 on the screw that holds everything to the frame. .174 screw will not fit through the headless screw hole. Does anyone still make links?


ETA. The Rifle Shoppe has them.
« Last Edit: Mar 29th, 2025 at 8:22pm by jimmy »  
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Re: New Ballard day. Mystery rifle from GB
Reply #30 - Mar 29th, 2025 at 8:26pm
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I need one but will make my own.

Good luck on your project.
Bob
  

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Re: New Ballard day. Mystery rifle from GB
Reply #31 - Mar 30th, 2025 at 11:07am
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Definitely not a Ballard link, and something someone made themselves.
  

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Re: New Ballard day. Mystery rifle from GB
Reply #32 - Mar 31st, 2025 at 7:35am
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O’HARE TOOL INC. made them a few years ago….got an assortment of ten or so.


Tom Klinger
  
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Re: New Ballard day. Mystery rifle from GB
Reply #33 - Mar 31st, 2025 at 2:50pm
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TomKlinger wrote on Mar 31st, 2025 at 7:35am:
O’HARE TOOL INC. made them a few years ago….got an assortment of ten or so.


Tom Klinger


I think Marlin made various length links at the factory when they made new Ballard rifles so it was easier for workers who assembled the Ballard rifles to get lockup and firing pin strike perfect. Likely had bins of various hole spacing so if they tried a certain spacing and it didn't strike center they could grab a different link and swap it in to correct it.
  

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Re: New Ballard day. Mystery rifle from GB
Reply #34 - Mar 31st, 2025 at 4:46pm
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Looks like I should get or make one close to print then start adjusting from there.
  
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Re: New Ballard day. Mystery rifle from GB
Reply #35 - Mar 31st, 2025 at 5:06pm
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jimmy wrote on Mar 31st, 2025 at 4:46pm:
Looks like I should get or make one close to print then start adjusting from there.


I'd start with the right thickness mild steel or even aluminum to see what makes it lockup and index on the firing pin perfectly. Then once it works good simply use that as a template for a harder steel to make the working version. It will make a lot less work in the end than trying to make it from the final harder steel. Keep the test one as a sample for future Ballard links.
  

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Re: New Ballard day. Mystery rifle from GB
Reply #36 - Mar 31st, 2025 at 5:21pm
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Is .205 thick mild steel or aluminum available? Haven't found a decent metal stock supply place after moving to Ok. 

ETA. .195 will work to test.
  
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Re: New Ballard day. Mystery rifle from GB
Reply #37 - Mar 31st, 2025 at 5:36pm
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If you don’t have away to mill it to the correct thickness just pickup some 3/16, it will work to test the lockup.  And, don’t bother putting the cocking feature on it until you have a spacing that works.
Bob
  

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Re: New Ballard day. Mystery rifle from GB
Reply #38 - Mar 31st, 2025 at 8:19pm
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Well this is different. I posted early on I thought it had a threaded muzzle attachment. The forend screw looked cheap and the forend wasn't square. So I pulled the forend screw and the forend is glued or ?? to the barrel. I try pulling the forend off and the barrel moves.  I'm like what the....   Then I noticed the breech wasn't turning and I'm really wondering what the.... heck. 

Ends up it's a sleeve over the barrel with the threads at the end. The scope mounts were not square and now I know why. So it is a tensioned barrel set up? Guess this is why I buy this stuff. Lots of entertainment. Typing on my phone so I'll just show a big picture.
  
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Re: New Ballard day. Mystery rifle from GB
Reply #39 - Mar 31st, 2025 at 8:24pm
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Thinking I should leave the big sleeve off. I thought it was a threaded attachment at the muzzle because it was about 3/8 ID to a breech face and not counterbored. You could see a gap at the bottom of the CB.
  
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Re: New Ballard day. Mystery rifle from GB
Reply #40 - Mar 31st, 2025 at 8:26pm
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bobw wrote on Mar 31st, 2025 at 5:36pm:
If you don’t have away to mill it to the correct thickness just pickup some 3/16, it will work to test the lockup.  And, don’t bother putting the cocking feature on it until you have a spacing that works.
Bob


Thanks. Was thinking of filing the long link until I got the right distance then making a new link from the edge to edge and pin diameter. Just have a small lathe now so it's possible to thin to the right thickness but is a pain.
  
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Re: New Ballard day. Mystery rifle from GB
Reply #41 - Mar 31st, 2025 at 8:43pm
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Just realized the right most hole matches a small hole in the barrel to hold the sleeve straight. It does not line up the scope mounts correctly. What a mess. Maybe I should find an original #3 barrel and use this 25 caliber barrel for a 25 hornet. Something I have wanted.
  
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Re: New Ballard day. Mystery rifle from GB
Reply #42 - Mar 31st, 2025 at 10:06pm
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Wow! I've never seen anything like that before.
  
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Re: New Ballard day. Mystery rifle from GB
Reply #43 - Apr 1st, 2025 at 10:27am
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That's the craziest thing I've seen. Like someone was a Dan Wesson fan and wanted to build a similar changeable barrel system.
I'd take that off and just return this action to a .22lR for the cast #3 action. You can buy a 27"x1.20" Green Mountain barrel for $123 and fit it, and be done and have a very accurate Ballard .22 rifle. I had this same barrel on my #3F and it's extremely accurate.

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Re: New Ballard day. Mystery rifle from GB
Reply #44 - Apr 4th, 2025 at 6:55pm
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It shows out of stock. 

Anyone want to suggest a light load or FPS to shoot for that would be safe? PM if you don't want it public.
  
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jimmy
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Re: New Ballard day. Mystery rifle from GB
Reply #45 - Apr 4th, 2025 at 6:55pm
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Do original barrels that need relined show up occasionally?
  
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marlinguy
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Ballards may be weaker,
but they sure are neater!

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Re: New Ballard day. Mystery rifle from GB
Reply #46 - Apr 4th, 2025 at 7:05pm
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jimmy wrote on Apr 4th, 2025 at 6:55pm:
Do original barrels that need relined show up occasionally?


Yes. I see them on occasion, but usually .22 barrels are 24" and lightweight. But it would be easy to reline a larger barrel as long as the bore is slightly smaller than liner diameter. 
But since Ballard barrels aren't rollstamped, almost any barrel could be fitted to a Ballard action if it's the size you want. And considering what liners and liner work costs, I chose to just buy a 27" heavy round Green Mountain barrel and use that instead. It cost me $91 at GM on one of their sales, and regular price was $122. That's less than the price of a liner.
  

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Re: New Ballard day. Mystery rifle from GB
Reply #47 - Apr 4th, 2025 at 7:57pm
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I can reline them. But now that I think of it the stock barrel would look out of place with the bench rest stock. I'll sign up for the return to stock at green mountain. Have several 22 rifles though.
A 32 colt or S&W would be fun since it is already CF. I have 32 S&W dies.
  
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marlinguy
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Re: New Ballard day. Mystery rifle from GB
Reply #48 - Apr 5th, 2025 at 10:43am
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jimmy wrote on Apr 4th, 2025 at 7:57pm:
I can reline them. But now that I think of it the stock barrel would look out of place with the bench rest stock. I'll sign up for the return to stock at green mountain. Have several 22 rifles though.
A 32 colt or S&W would be fun since it is already CF. I have 32 S&W dies.


.312" blank would be great, but GM doesn't list any.
  

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