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I've made a lot of turned brass since I bought my 30/40 HW, in 1985. All have been to reduce case capacity. I've also made them for 308, 32/40 and 45/70. The materials that I used are, brass bar stock, 304 SS, bronze and aluminum bronze. My stainless steel case, lasted about 13 years and probably, well over 1000 rounds, all breech seated and was not polished, inside or out. It's end came after the neck lost it's seal and collapsed. I was able to expand it back out but, after about 50 more rounds, it collapsed and split. It's not the best material but, it worked. It was just 1.8cc capacity. The next one was a bronze case, that I made to 2.8cc for fixed loads, it was polished, as I had to do the final fit, inside the neck and out. I made it that same year of '85 and used it until I "rung" the chamber in about 1990. It never failed and I still have it. I made a 32/40 out of brass, for shooting fixed, I did not polish it. It lasted one shot, as the finish left by the chucking rear, was rough enough for the bullet to just grab it and pull the neck off. The 308, I made for a friends Bolt gun, with a small rifle primer and with a polished inside neck. It lasted a few months and then he double charged it, with faster powder and opened the primer pocket to at least 1/4 inch. My last case was made from aluminum bronze (an extremely tough material!), for my rechambered, to 30/40 Imp. I only have a few hundred rounds through it but, it works like a dream. It's also a reduce capacity case with a reamed .3115 (dowel pin reamer) hole back to within .3 of the case rim and a SR primer pocket. That case has shot some fantastic groups, including a 10 shot 1.288 group @ 200 yds. Things I learned: Polishing the outside of the neck, isn't need for low pressure loads but, I would recommend it. IF your brass fits the chamber neck. By that I mean that it should be the same size as the chamber neck or, even a push fit. It will spring back to the right size, if a push fit. The inside of the neck should always be polished, especially if you want to ever shoot fixed or, BP. Behind the neck, isn't that important, as long as it's a fit similar to a factory cartridge. It will take the shape of the chamber, over a few shots. Case heads should be at least .25+ thick. You have to be careful here, as decapping pins are only so long. My .30 case head, barely decaps. The thicker the case head, the stronger the case. Continued:
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