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GT
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44-85 Wesson
Nov 10th, 2018 at 12:46pm
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I'm finishing a high wall and been contemplating a cartridge for this.  Picked up a GM 44 barrel they had advertised so things are coming together.  Have a pile of Nosler 9.3x74R brass that another member here pointed out and I just had to have... Thanks Vall!  I've used some in a couple other cartridge conversion but there's a few left.  Wink
When I went to set up for making a reamer for this mentioned cartridge the math isn't working out - Donnelly gives dimension for the head on a 9.3 at .472" diameter - I get a .464" on most cases (Norma, Hornady and Nosler samples I have) and published spec of .465" .   
What really doesn't work out is the mouth, if the head is suppose to be .472" and the bullet is .446, normal case thickness is .009" at the mouth this leaves about a .003" wall thickness when I'm all done with no taper.  I attached a PDF of these dimensions.  Am I missing something?
Anyone have one of these cases or been down this road?  I'm looking at a couple other avenues now but still curious.
Thanks,
Greg
  
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bohemianway
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Re: 44-85 Wesson
Reply #1 - Nov 10th, 2018 at 3:24pm
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Looking at the 9.3X74 R I don't know how this will work. My original Wesson tipup 44 creedmore is exactly a 40-90 SS Basic with only slight trimming of the rim. That is a .475 straight from back to front (this Wesson is .437 groove and a 2.6" case). If you looka t Wesson cartridges such as the 44 extra long it is similar to this so I wonder if the other 44 Wessons are aso not a true 44 bore. In the absence of an original chamber cast and dimensions at least go with the typical Wesson design of a true straight case which the 40-90 SS Basic is near perfect. If anyone wanted to make an easy Wesson style cartridge design it on the 444 Marlin which is just a bit short and small rimmed. But wouldn't that be a good size case for todays BPCR game? 

Charles
  
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Re: 44-85 Wesson
Reply #2 - Nov 10th, 2018 at 4:01pm
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GT,
Does GM make .446 groove barrels?

If your groove diameter is .446, your bullet will need to be at least .447, brass .010 - .008, plus .002 chamber clearance in the neck area. .002 clearance, give a little leeway on bullet size. .001 is ok if you stay at one bullet size, as the brass springs back ~.001 after firing.

So, using your .009 neck thickness, we get .467 neck diameter. .465 if .008 thick brass.

I have a 40/63 Ballard and have a similar problem with the head size of 9.3x74R brass. The 40/63 is a .475 case head cartridge. I and others find that the brass does, indeed swell in front of the .464/.465 solid case head but, it doesn't seem to cause any danger of case failure at BP pressures at least. 

If you shoot or want to shoot PP bullets, the inside of the case can be bore diameter, giving you more taper.

I believe that .010 taper is enough for extraction, even in that long case and .005 would probably be doable.

So, about all you can do is cut it for a .475 head and a .465 neck and let the brass swell as we do with the 40/63. or, .472 and get .008 taper, both with .008 case necks.

Frank
  

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Re: 44-85 Wesson
Reply #3 - Nov 10th, 2018 at 5:58pm
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Charles,
That's one of the answers I was looking for - actual straight cases and if anyone had experience with that and if the Wesson's were actually a .446 or if they were something smaller...

Frank,
YES! GM is making a .446 barrel, I inquired before buying and they said:  "Thank you for contacting Green Mountain Rifle Barrel.   The W441736 has a .436”-.438” bore and a .445”-.4465” groove."

I got one in this week, slugged the bore and just like they said it's coming out about .4462 - .4464.    I assumed that I could cut the chamber for this at .472 and get away with it using black but I want to hear about others success or failure.  My other option was making a nibbing die and do the 45-70 stretch thing and make a custom something based on a .45 head and rim but I got a lot on my platter right now and it probably wouldn't get completed until late spring or the next winter.  I'm going to finish the reamer to use 9.3 brass and give it a go.   
Thank guys for the responses.

Made a PP mold for this caliber a while ago so I'll try this.  I picked up a Pressure Trace unit a month or so ago, haven't had the time or cooperating weather to go try it, thinking I'll finish this arrangement and make it the guinea pig.   
Greg
  

"To invent, you need a good imagination and a pile of junk"  T. A. Edison
"The trouble ain't that there is too many fools, but that the lightning ain't distributed right" M.T.
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Re: 44-85 Wesson
Reply #4 - Nov 23rd, 2018 at 6:13pm
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Here's an update on this project- as if anyone is really interested...?

I made a reamer as per the dimensions that Donnelly had stated and rather than risk a barrel if things didn't work I made a stub to do some fire forming.  I had a firing mechanism around that I had made some time back so things went fairly well.   
I made a case expander to fit a die and found that my guess on the case inside taper was fairly close.  Anyway, after annealing and running the expander in 2" of the case, I used 8 grains of Bullseye, topped with cornmeal and sealed with hot glue.  I cut a band of masking tape to wrap just in front of the head and it did a good job of centering the brass in my test chamber.  As my pictures show, I mounted the chamber in a pipe vise and clamped it to my shooting bench.  The measured results of a fired case come surprisingly close to what one would expect, 3/8" in from the rim the case measures .470" the mouth measures .464/.465 - the mouth wall thickness is .0095"   I forgot to bring a rod or ANY means of driving the case out of the test chamber to the range with me but I found that I could extract it by gently working the blade of my pocket knife under the rim so with a regular extractor it should work fine.

I had one case that I didn't expand nor did I anneal, just to see if it mattered - it fire formed at .080" longer and not as uniform throughout.

Greg
  

"To invent, you need a good imagination and a pile of junk"  T. A. Edison
"The trouble ain't that there is too many fools, but that the lightning ain't distributed right" M.T.
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Re: 44-85 Wesson
Reply #5 - Jan 7th, 2019 at 12:26pm
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Another update!?
if you need a project that sucks the life and energy out of you - try this -  Not saying that it's much different than many I do but I'm not gaining a lot of ground here quick, there may be a good reason this cartridge had a short life. Finally got everything together, the rifle in a state that would allow it to shoot, the brass to fit the chamber, the extractor in, firing pin functional, stock, etc, etc.  At a 100 yds, with a makeshift scope I use for load development, the 340 gr. greaser was about 2 moa, the 500 gr. PP was 4 moa.  This was with smokeless as I had some time restraints.  Not real impressive yet but more to come.  On testing the wind had died down to about 20 mph, temp was about 20 F and dark was approaching so not ideal either but it had to happen...

I made a sizing die for for the Hollywood press originally - dies for long straight cartridges are a pain - I stumbled on a B&M press as pictured, and for neck sizing, expanding and seating, the dies and punches are simple - more work on this to come...  This is a "Straight" cartridge.  It works out .004" taper from head to mouth and as one can see, I had to "neck" turn for a little clearance.  I fire-formed the cases as previously mentioned and the neck ended up about .011 thick...  Turned them to .0085 and things fit a little better.
Extraction by the high wall is a non issue so I may go in and change my chamber dimension some, I cut it so there was about .008/9" taper and knew the case would eventually shape to the chamber if I was only neck sizing, but with the low pressure loads it will take a few firings?  I'm going to give the neck area a little more room in the chamber, keep my dies the same - minimize some of the case prep.
Greg

  

"To invent, you need a good imagination and a pile of junk"  T. A. Edison
"The trouble ain't that there is too many fools, but that the lightning ain't distributed right" M.T.
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Re: 44-85 Wesson
Reply #6 - Jan 7th, 2019 at 1:55pm
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GT, this has been very interesting. I wonder if all this is what the cartridge designers went through back then?
  
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Re: 44-85 Wesson
Reply #7 - Jan 7th, 2019 at 3:00pm
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I can only imagine - I've done a couple cartridge designs that have been total flops, modified a couple that were a lot of work with little or no gain -just for the experience I guess -that's probably what this is.  Makes me wonder what really happened to come up with the bottleneck, rimless, the rebated rim, belted? what were they really drinking?  Was the brown bottle that prevalent then?  Smiley  I've got a few ideas from a bunch of us sitting around nursing one - but nothing in a bottle of any kind seemed to help me personally -  Grin 
I know the military and conflicts contribute greatly to weapon design but even then it makes you scratch your head and say Hmmm. 

  

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"The trouble ain't that there is too many fools, but that the lightning ain't distributed right" M.T.
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Re: 44-85 Wesson
Reply #8 - Jan 7th, 2019 at 7:32pm
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Greg, 
    You always amaze me the energy you have, and the creativity you put into your projects. Thanks for shareing
  
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Re: 44-85 Wesson
Reply #9 - Jan 7th, 2019 at 8:12pm
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Interesting to say the least......Check out the impromptu scope mount!




JMH
  
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Re: 44-85 Wesson
Reply #10 - Jan 7th, 2019 at 8:13pm
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Interesting to say the least......Check out the impromptu scope mount!




JMH
  
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Re: 44-85 Wesson
Reply #11 - Jan 7th, 2019 at 10:16pm
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I figured if I showed up at some match with this I'd never hear the end of it  Wink really didn't mean to share this secret with anyone as I tout that iron's are really all there is... (I am stocking up on a few vintage scopes and the materials to make them- as the day is fast approaching that iron's aren't going to cut it) Sad
  

"To invent, you need a good imagination and a pile of junk"  T. A. Edison
"The trouble ain't that there is too many fools, but that the lightning ain't distributed right" M.T.
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Re: 44-85 Wesson
Reply #12 - Jan 13th, 2019 at 1:26pm
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Using my "impromptu" scope mount, I shot a few more last night just before dark...  Smiley  I'm still fire-forming and working on a supply of brass - it takes time.  Shot 8 grease groove with smokeless - about a 2 minute group... and followed advice from several others and loaded 8 with black.  The black is pushing a 512gr PP from a mold I made, core diameter is .438" and I'm using two wraps of 4.9M onion skin wetted with a concoction of water and egg whites, as per Paul Matthew's description.  About 81 grains of Goex Cartridge I had left over from years gone by with a .030" veggie card, about .030 compression, leaving about .400 of a 1.6" long bullet stuffed in the case - no crimp.   I lubed the patches with Jojoba oil like Ranch13 recommended - thanks, Don!   The first two shots are at 8 and 9 o'clock out by themselves, the next 6, wiping or should I say scrubbing, all share virtually the same hole, yardage is at a 100, using a cheap bagged front rest and no rear support.  The project is showing some potential as long as the  yahoo continues to hold and jerk the trigger the same. 

Don, I have some Old Eynsford 1.5 and Swiss 1.5 coming along with a package of pigs and squeegees from Baco so there more experimenting on the horizon.  How's your 44 project looking?
Greg
  

"To invent, you need a good imagination and a pile of junk"  T. A. Edison
"The trouble ain't that there is too many fools, but that the lightning ain't distributed right" M.T.
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Re: 44-85 Wesson
Reply #13 - Jan 13th, 2019 at 3:34pm
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Hmmm Boring you say well not in the least and from one who has no interest in BP or the cartridge designs so I don't typically respond. But please keep it coming you have surely captured my own interest to say the least and that last target you shot simply impressive and I also admire your work very highly GT and what you are teaching others including myself and what I truly look forward to the most and also can't thank you enough.
  

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Re: 44-85 Wesson
Reply #14 - Jan 13th, 2019 at 3:55pm
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Some nice shooting GT, looks like a worthwhile project, and I'll continue to follow along with interest, learning along the way.
  

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