marlinguy wrote on Nov 13
th, 2015 at 10:41am:
1787 fps seems awfully fast for this cartridge.
Yes, obviously, using plain base bullets. In the '30s Allyn Tedmon wrote an article about boosting the .25-20 up to 1800 fps. and beyond with jacketed. I read it, and for some years I used a Stevens 44 1/2 in .25-20 on chucks. I was using 11 grains of 5744, which is OK in a strong action, but I'd say not in a Model 44, especially a loose one.
Hard cast GC bullets ought to handle 1800 fps easily.
The Lovell 22-3000 wildcat used .25-20 cases at pressures that would make you stare. Obviously not in weak actions, and they complained that case life was two or three loadings.
I suggest the O.P. try this trick: Fire a primed but otherwise empty case in the rifle, and see how much primer setback you get. The will be a pretty good indication of your headspace. If you've really got 0.012", the barrel needs to be set back.
What brass? I seem to remember that somebody in recent years was selling brass with a thin trim.
8 grains of 2400 should get you about 1750 fps, as calculated in Quickload. I would go that far with a properly breeched 44, but no farther. A bit much in an old, loose one.