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Very Hot Topic (More than 25 Replies) Stevens Pocket Rifle info please? (Read 17252 times)
418Steve
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Stevens Pocket Rifle info please?
Oct 2nd, 2011 at 3:42pm
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I finally picked up this guy last wk, but still need help identifying it (I know, should ID it first, but price was right and it was local.

First, here's what I know--the LGS did say the now 6" barrel has been cut down- a LONG time ago, looks like a crude job, uneven and file marks under the patina. YET, the front sight dovetail is flawlessly done, so I wonder if it was a 6" barrel that someone damaged the crown and tried to file down.  Sights look all original--hooded front lollipop, fold down leaf style for rear sight.  
But, I can't find in the reference books an exact explanation of this gun with the trigger guard and these sights--is it first or second model or a Hunters Pet? 
Also, all numbers match--barrel, frame, grip cap, stocks. Frame measures .55" across at the action screws and .88" under the barrel.
Bore looks like sin, but it will still put 5 shots in a ten ring a 50' off a rest (about 2") IF I can find the front sight picture.
I'm thinking of doing a barrel blue myself and maybe send it out to be re-nickled, but it is cleaning up pretty well--I've got the file marks on the right side of the frame at the barrel screw almost gone today.
PS--I also found a piece of paper folded and hidden in the grip--it was a present to a 5 yr. old boy in MO. in 1941, so I can see that it might have been cut down to be a boys first pistol, even though the front sight barrel dovetail looks original.
Thoughts on what this is or was?

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BP
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Re: Stevens Pocket Rifle info please?
Reply #1 - Oct 2nd, 2011 at 5:01pm
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Going by the pictures, and the info you've provided, my SWAG is that you may have a No. 40 New Model pocket rifle with a cut back barrel. 

Also appears that the rear dovetail sight, which should have been a tangent style, was swapped out with a Stevens #106 leaf rear, or a Lyman #6 rear that is missing the "bar" leaf. 

I'm leaning toward the Lyman #6 with the missing leaf, as the single leaf appears to be slightly offset forward of the pivot screws, though my photogrammetry skills may be a bit out of alignment today. 

And this SWAG is worth exactly what you paid for it.   Wink

  

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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #2 - Oct 2nd, 2011 at 8:44pm
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Thanks BP--I'll check the sight catalogs--whatever the rear sight is, it is not missing any parts.  In the pic from above, the leaf is folded flat on the barrel and you can just see the sight notch in the top of the bar when the leaf portion is folded flat and forward.  The leaf in the other pics just appears to be canted forward, in reality it does go straight up--IE, it rotates 90 degrees, from it's folded forward horizontal position back 90 degrees to full vertical.
What is a "tangent style" sight?
The barrel is polishing up very nicely and I've trued the muzzle and the nickle is coming back too.  Because it's obviously been "doctored" a bit and has no wire stock, I don't mind sprucing the old girl up.   I meant to say too that I have been thinking of having in re-lined as well, but then to take advantage of a liner's accuracy I'd have to locate a stock or get appropriate sights to use it as an offhand pistol.  Who knows, maybe I'll give it to my grandson in a few years when he's old enough to start shooting with my son and I.
By the way, it has a 15 oz. (yes, less than 1 lb.) trigger to die for too--just the faintest amoun of creep.

Here's the "before" pic of the right side I forgot earlier
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I'll keep you guys posted with final plans and how it turns out if you're interested.

Thanks,
  
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slumlord44
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Re: Stevens Pocket Rifle info please?
Reply #3 - Oct 2nd, 2011 at 9:05pm
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Keep the pictures coming. Definately interested. I have a similar gun that I am currently working on. I think mine was also shortened to 8" as I recall. John Taylor currently has it making a new extractor. I had him reline mine and recomend him highly if you choose to reline it. Stocks are hard to find but are out there. I bought the stock for mine on GB because the price was right and ended up buying the gun it came off from the same guy and ended up bringing it back to a shooter. These are neat period pieces and fun to shoot. I have a really nice one in .32 Rimfire. Ammo cost is a problem with the .32 but fortunately I bought some Navy Arms ammo back when it was available.
Keep us posted and have fun with it.
  
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Re: Stevens Pocket Rifle info please?
Reply #4 - Oct 2nd, 2011 at 9:58pm
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418Steve,

What I referred to as a tangent style sight I think Stevens called the Combination Rear Sight, which has the sliding tangent bar to adjust for elevation.

The tip-up's are neat pistols, and a good way for your grandson to learn off-hand shooting with standard velocity ammo - one slow careful shot at a time. Enjoy it! 
  

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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #5 - Oct 2nd, 2011 at 10:25pm
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Slumlord, there's a  Pocket Rifle in 32 in my neck of the woods about 95% condition with the stock and a velvet lined custom case--asking price is @ $1100.00--but was a little steep for my gun budget right now (bought a few too many High Std. pistols recently--one of my other weaknesses)  and, like you, I like to shoot my guns and didn't want to get in to having to source 32 ammo or converting it to 22.
Come to think of it, I know of 2 Favorites in 32 as well at KTP in Me., maybe someday someone will make another batch of the stuff for guys like us that like to shoot them.

PS--have John check the firing pin bushing too.  Took it out for the first time tonight and the "lip" on the bottom front was broken off--that forms the slot the screw goes through to keep the bushing from just coming out--yet it had functioned OK for about 150 rounds so far.
It was too small to silver solder back on, so I just built up some phosphor bronze / silver alloy solder and filed it back to shape--so far, so good!
« Last Edit: Oct 2nd, 2011 at 10:31pm by »  
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slumlord44
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Re: Stevens Pocket Rifle info please?
Reply #6 - Oct 2nd, 2011 at 11:31pm
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I keep hearing rumors that Navy Arms is going to run another batch of .32 Rimfire ammo. I will post it here if I am ever able to confirm it.I bought 4 boxes back when it was available the last time for $25 a box + shipping. Picked up two more boxes at a gunshow a couple of years back for $30 a box. Not cheap but better than the $50+ per box I have paid for .25 Rimfire. Wish  somone would run a batch of that. I still think somone could make some money on the .25 Rimfire. The price on the .32 Pocket rifle sounds in the balpark. Know what you mean about the money problem. Getting the T-Bird painted this winter and that will limit my gun money for some time.
  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #7 - Oct 6th, 2011 at 11:15am
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Work in progress--here's some more pics;
I have the barrel stripped and polished, and playing with the sights;
First, the pics actually make the parts show up a little worse than they look in real life--some of what appear to be pits and file scratches remaining is really just dust and fingerprints--I was in a rush to do the pictures.  Notes are;
Barrel was polished starting with 220 sand paper, then 400, 600, 1500 wet or dry paper, then Simichrome polish on a rag, by hand.  I use my favorite tool--a piece of paint stirrer stick with the paper wrapped around it to help apply more pressure more evenly.  I seems in one place already filed through the nickel long ago, that if I polish it well enough the polished steel blends right in with the old nickel.  Of course at some point I may well send it out to be re-plated anyway.
Barrel--waiting for some Brownell's Oxypho to come in, so hopefully by next Wed. or so the barrel will be blued.  I trued the muzzle with a file (it was 1/16" off with file marks under the patina from an old cut back job) and I crowned it with a round head screw in a drill using Napa water based valve grinding compound, then polished with 400 grit wet or dry wrapped around a sharpened pencil.
Sights--front sight is an unknown 3/8" dovetail metal sight I had in kicking around that looked to be a good height--used a file to trim it down to the 5/16" dovetail on this gun.  Sight is not final fitted yet--any misaligned grooves you see will be taken care of before final polish, blue and fitment are done. I will round the corners to blend with the barrel.
Rear sight;  The original rear sight leaf was loose and floppy and screws were stuck.  I heated the sight gently with a torch three times a day for 3 days and then soaked it in a mix of 1/3 Liquid Wrench and 2/3 Kroil after each time, then let soak for 2 more days--the screws came right out.  I may go to Marbles adjustable sight as a shooter for better sight picture. Pics to follow in the next post
« Last Edit: Oct 6th, 2011 at 10:09pm by »  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #8 - Oct 6th, 2011 at 11:20am
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Pics so far;
Next steps are to blue the barrel, polish the frame.  I'll use it as is as an offhand target pistol until I can find or make a wire stock and bring it back to original configuration.
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« Last Edit: Oct 6th, 2011 at 11:31am by »  
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Chuckster
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Re: Stevens Pocket Rifle info please?
Reply #9 - Oct 6th, 2011 at 9:45pm
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Steve,
Nice pistol and nice clean-up without being over agressive. Did you notice any lateral loosness of the barrel at the pivot point? Question based on experience with a similar type that was difficult to keep tight with use.
Chuck
  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #10 - Oct 6th, 2011 at 10:05pm
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No lateral looseness, but there are a few thousandths (maybe 5 to 10 thou.)  of vertical looseness that goes away if I really tighten the barrel screw.  When I get to shooting it again, I'll set the screw snug but not tight (if that makes sense) and use blue Loctite so as to not overtighten it to the Nth degree but keep the screw from loosening.
Dont want to prematurely wear anything. Plus the bore looks like one of Slumlord's "sewer pipes" (to plagiarize him) so a few thou. of play wont make much difference, given the sights are on the barrel and my skill level!  I think I'll luck out and if the gun will keep 5 shots under 2" at 50' off a rest I'll leave it as is--tried it the other day and seemed like it wanted to, but can't see the dogone original sights well enough to be sure without a stock for the proper eye relief and didn't feel comfortable with my eye's up close without the stock.  If not under 2", I'll probably have it relined.

I'll be working on sprucing up the frame over the weekend.  The grips will stay as is--just cleaned them with steel wool and alcohol and wiped with Old West Snake Oil, being careful to leave the serial numbers in pencil on the inside of the grip panels.
  
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peterson2520ss
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Re: Stevens Pocket Rifle info please?
Reply #11 - Oct 7th, 2011 at 1:03am
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Shooting single shot pistols.  Right handed shooters. Place the pistol across the left forearm grab the your shirt push forward with the left arm and pull back with the right.  You will have a very solid off hand position.

Det
  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #12 - Oct 7th, 2011 at 7:07am
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Peterson--thanks for the tip!  I was shooting it over my left arm the other day and that did help the sight picture issue with original sights towards the end of my range session with it---but didn't think about the shirt trick!
Thanks!--when I get it back together and benchrest it with the new sight to see how it really groups, I'll try both ways with both sights to see what happens
  
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Chuckster
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Re: Stevens Pocket Rifle info please?
Reply #13 - Oct 7th, 2011 at 9:46am
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Steve,
Thanks, says something about the quality of the Stevens. The one I was messing with was similar but not Stevens.
Chuck
  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #14 - Oct 18th, 2011 at 12:26am
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slumlord44 wrote on Oct 2nd, 2011 at 9:05pm:
Keep the pictures coming. Definately interested. I have a similar gun that I am currently working on. I think mine was also shortened to 8" as I recall. John Taylor currently has it making a new extractor. I had him reline mine and recomend him highly if you choose to reline it. Stocks are hard to find but are out there. I bought the stock for mine on GB because the price was right and ended up buying the gun it came off from the same guy and ended up bringing it back to a shooter. These are neat period pieces and fun to shoot. I have a really nice one in .32 Rimfire. Ammo cost is a problem with the .32 but fortunately I bought some Navy Arms ammo back when it was available.
Keep us posted and have fun with it.


Here's some pics, plus good news and bad news;
Gun barrel is in the white now--polished with 1500 grit paper, but not buffed out yet.
Frame is polished with 1500 grit paper and Simichrome on a Dremel felt wheel.
Brownell's Oxypho came in today, so I'll start the blue on the barel tomorrow.
Also as you know I've been playing around with sights until I can get a wire stock for it.  This front site is a 3/8" I filed down to 5/16" dovetail--it's shooting about 10" high with the sight that is mounted on it. but about 2' low with the taller sight in the pic with the adjusable Wiliams rear sight so I'll file the tall one down (and the base is the perfect width side to side)
Bad news is the orginal front hooded lollipop site.  The lollipop was so rusted only rust was holding it together after a soak in vinegar to get the blue off and Kroil to kill the acid in the vinegar.  Now I'll have to fabricate a new lollipop, probably by filing down an insert from a Lyman 17A.  That will be a challenge!  And a time for another day this winter.
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #15 - Oct 18th, 2011 at 12:29am
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More Pics;
Also, when I detail stripped the guts and got all the deposits out of the action, the trigger pull went from a nice clean break at 15 oz to a gritty creep at 1 lb 5 oz.  It seems some rust on the hammer slot for the sear was gunked up and rusted so the sear had very little purchase on it--go figure!.  Went back in to the sear and hammer today and got the trigger to a smooth pull at 1 lb. 2 oz with just a little creep--I'll leave it like that and well enough alone, at least for a lttle while.
« Last Edit: Oct 28th, 2011 at 6:59am by »  
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slumlord44
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Re: Stevens Pocket Rifle info please?
Reply #16 - Oct 18th, 2011 at 8:53pm
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Sometimes you take one step foreward and one step back. Keep up the good work. Stil waiting to get mine back from John Taylor. Can't rush a good craftsman.
  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #17 - Oct 18th, 2011 at 9:40pm
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Two steps back I think--the lollipop sight and the trigger pull and before that the broken firing pin bushing--had to fix it again today with silver solder (for a better weld), but no biggie, I figure I can always make a new one from scratch out of a drill shank.
But, all of that I have fixed or can fix but the lollipop is going to be just plain tedious I am sure.  It's a PITA to get in to a gun to make it better and work again and  then find hidden things that need work.--kind of like working on old cars or old house plumbing.  But, I like to shoot them, so better fix it now than later on.
Got the barrel blued today and it's curing in oil for the night. Will assemble tomorrow, take to the range to fit and file the front patridge sight and shoot for group, then post some pics tomorrow night.  Guys at bullseye league will get a kick out it on Thurs. night I am sure!
Overall goal is to have a nice shooter that looks like a well cared for 80 or 90 year old gun that that has been shot and has a few character marks, not one that looks unfired and was sitting in a safe all that time, plus have fun with it and make it a nice compliment to my 418 that is about the same original condition as this gun will be when I get done with it.
  
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418Steve
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Re: Stevens Pocket Rifle update with pictures
Reply #18 - Oct 27th, 2011 at 10:25pm
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Well, here's how mine's coming along--but kind of like Sendaro's ugly brother.
Status update;
Cleaned and polished the gun to remove file marks from rt side of reciever at barrel screw.
Replaced original front sight with patridge sight just so I can shoot it as a pistol  while looking for a stock
I tried to repair the broken firing pin bushing twice with some silver solder and filing to shape, but it kept breaking off the little ear as shown--finally made a new one as shown--just used a 7/32 drill bit shank cut to length, then hand filed the cutout, hand filed dressed and polished to match original specs, and works like a charm.
Bad news on front sight--the post was really just rust and the end of the lollipop broke off--good news is that post is really just a 4X48 slotted screw that threads in from the bottom of the base--I have a proper screw coming in I'll mount in a drill chuck against a diamond file and file to original shape in the post area but leave threads at the bottom so it should match the original exactly.
Barrel is cold blued with Oxypho
Target and accuracy==I thought the barrel was REALLY bad, but a few people have said not so bad afterall for an old rimfilre==lands still visible even if pitted.  Shots are numbered--@ 1 was just after cleaning, 2 and 3 were adjusting the sights,  4 was a called flyer. 5 through 10 were all in the black. 
Also, gun will not fire CCI SV ammo--needs 2 strikes on every other cartridge. but Fed. Gold Match works just fine==it's the firing pin placement--firing pin hits to far towards the center of the head to fire CCI.  Also, CCI though normally good in all my guns is wildly inaccurate in this gun and groups twice the size of the Fed. GM with flyers to boot.
This is it until I find a stock or maybe get the aftermarket stock, and an original rear sight
Pic's on the next post (ran out of room)
« Last Edit: Oct 27th, 2011 at 10:35pm by »  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #19 - Oct 27th, 2011 at 10:28pm
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Pic's
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Winnetou
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Re: Stevens Pocket Rifle info please?
Reply #20 - Oct 28th, 2011 at 2:37am
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I had been wondering what you meant by “firing pin bushing”, since the Model 40 Pocket Rifle has no bushing. The part in your picture is the base section of the firing pin. The small bit that projects from the breech face is the tip of the pin. These are supposed to be a single part.

I own a Model 40 in excellent condition. It was functioning correctly when I obtained it years ago. But when I disassembled it for cleaning and lubrication, I found that the tip of the firing pin had separated from the base. It had cracked off rather cleanly, almost certainly from dry firing. The tip did not fall out because further dry firing had peened its base.

I turned a new firing pin on the lathe, and the gun has worked well ever since. I suggest the same remedy for your gun. You’ll likely find that it will lead to a corrected firing pin strike location, for the pin angle will be under greater control.
  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #21 - Oct 28th, 2011 at 6:56am
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Hmmm--thanks for the input on the firing pin and "bushing".  The reason i thought they were two separate parts is the pin part that projects through the breach face is the small pin on a very thin base--picture the pin popping up from the center of a small sliver of a disk the same diameter as the base,  that is only maybe 20 thousandths thick. Definitly two parts--I don't see how this little washer or disk type piece with the firing pin projecting from the middle of it could have separated from the end of this base.  Maybe it's already been worked on and fixed with this separate piece?  Wondering now if I should silver solder or soft solder this piece to the base in the correct positon, or just leave as is.  I don't have a lathe though if I wanted to spend the bucks i could have my smith do it.
Maybe try to fix myself and could always have my smith make one if need be.  I might try using a small drill shank the diameter of the firing pin, and drilling a hole in the face of the base and soldering it in  and trimming to size, for lack of a lathe. 
Here's a thought--if your 40 and Sendaro's both had firing pin breakage and maybe mine too, maybe that was a common problem on these guns, and some old time smith "fixed" mine by making this "floating firing pin" that floats on the face of what I've been calling the bushing (as on the picture)
Thoughts anyone?
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Re: Stevens Pocket Rifle info please?
Reply #22 - Oct 29th, 2011 at 12:40am
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That thin “disc” at the base of the firing pin tip was formed by peening of the metal from the blows of the hammer and firing pin body. Consider a rivet.

In the case of my pocket rifle, I presumed that the breakage and the peening were due to dry firing. Many guns of this kind became children’s toys for a time, after their initial period of use. The reason I think dry rather than live firing was the cause of the breakage and peening is that when the pin first breaks, the tip would tend to fall out of the breech face upon opening the action. But if the gun is used as a toy, and dry fired many times before opening the action, the base of the tip would be peened over before there would be an opportunity for the tip to fall out.

This process could perhaps occur with live firing, and chance, or dirt or lubricant, preventing the tip from falling out before its base is peened over.

The broken pin in my pocket rifle was the original part, quite neatly separated in two at the junction of the tip to the body. The characteristics of the pin, the history of the gun, and my detailed examination, showed it was fairly certain that the gun had never been serviced. I still have the broken pin, and it looks like a factory part.

Soldering the tip to the body will not make a secure repair. But your other suggestion, of drilling your new body and soldering in an extended tip, is perfectly sound. It would be tricky to accomplish concentrically without a lathe, but you could try improvising with the body chucked in a drill, and the drill bit in a stationary mount. You would have to anneal the body first.
« Last Edit: Oct 29th, 2011 at 5:02am by Winnetou »  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #23 - Oct 29th, 2011 at 9:06am
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Thanks for your info--I hope the moderators dont move this to the gunsmithing section! (If the do, I'll pick it up there)
 
Interesting--I thought it was made in two pieces because I assumed if the firing pin tip had broken and dryfiring continued, I'd have a dimple in the breach face of the barrel from the firing pin hitting it, much as a too long firing pin will do on many rimfire guns--as there'd be nothing to keep the pin from travelling too far.  Yet there is no dimple at 12 o'clock on the barrel breach.  Yet, I know this gun was given to a 5 year old boy by a note I found tucked away in the grip.
I think I'll try regular or silver solder on it first, then try drilling it and inserting a small drill bit shank in the hole and triming to fit if the solder job doesn't hold.  Kind of like doctors motto  "Do the least invasive procedure first".
I'll take a picture of the original pin and base in two parts so everyone can see what I'm dealing with
Thanks again !!
  
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Re: Stevens Pocket Rifle info please?
Reply #24 - Oct 29th, 2011 at 9:59pm
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Steve,
FWIW suggestion. That firing pin is a fairly simple part for someone with a lathe to make. Know we like to do the work ourselves, but have a good gunsmith make, fit and heat treat the firing pin. Should not be very expensive, peening would be eliminated and no further damage to a very nice firearm.
Chuck  
  
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Re: Stevens Pocket Rifle info please?
Reply #25 - Oct 30th, 2011 at 5:42am
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Steve, you have an excellent point! There was no dimpling of the rim area of the barrel breech of my gun, either. And I now realise that it could not have occurred, for the firing pin does not quite reach that surface in its forward-most position. Therefore, the breakage and peening of the tip base must have occurred during live firing.

As Chuck says, the firing pin is very easy to make. It should be done on a lathe, as I did; but a craftsman who is good with a file could probably do it by chucking the work piece in an electric drill that is securely fastened to the work bench.
  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #26 - Oct 30th, 2011 at 7:54am
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Winnetou,
Thanks for feedback--I wonder if anyone else has a 40 that is original and the firing pin has NOT broken?   
Now I wonder how it would get peened over if it was hardened at the factory--yet maybe these things are breaking because they weren't hardened or not hardened enough.
Chuckster--dunno what I'll do just yet--another thought is maybe I'll make another longer pin from a drill shank pin in a drill press i do have, and make it like Winnetou says with a diamond file if my local smith doesn't want to make one or it's too much $.  I have an old Favorite (before 1901) going to him this wk for a reline, so maybe I'll bring this pin to him too.
  
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IT!

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Re: Stevens Pocket Rifle info please?
Reply #27 - Oct 31st, 2011 at 9:28am
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418Steve, FWIW here is what I have experienced with the 40s. I have only 2 in my collection, but a close friend of mine has 20 or more. I've looked over the examples in his collection and did not note any with broken firing pins. Some did have burrs from dry firing though.                                                                                         One of mine had a broken firing pin in it when I bought it. Turned one and fitted it to the standing breach. Made it from tool steel but did not harden it. It is working just fine. However there was a peened burr on the edge of the chamber from dry firing. I used the simple tool that Brownell's offers to iron out the burr. It worked like it was said to and all went well. Soldering your old one back together is not going to work. Have a new one made and take the time to fit the notch to the retention screw in the frame. You want that notch just wide enough that it will allow the firing pin travel to the rear to full retract the tip of the pin and forward enough that it make proper contact with the cartridge base without the notch slamming against the retention screw. Hope this helps.
  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #28 - Oct 31st, 2011 at 1:46pm
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Sendaro,
Thanks for the additional advice. Looks like I'll have at this again whether adapt the one I already made with a small piece of drill shank in the face of it for a firing pin (which hopefully will be hard enough)  or whether I have my favorite local smith make one up on a lathe and then just creat the notch and do the final finish fit myself.

Luckily no barrel face peening or indent on this gun--and that Brownell's " chamber iron" or even a tapered nail set do work well to remove burrs if they occur (have had that problem on a few other 22's)

Will keep you guys posted with pics when it's done and working--it'll be a week or so due to business travel.

Thanks again all!
  
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Sendaro
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IT!

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Re: Stevens Pocket Rifle info please?
Reply #29 - Nov 1st, 2011 at 6:08pm
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Are you still in need of a butt stock? Please advise, as I may know where one might be purchased.
  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #30 - Nov 1st, 2011 at 10:09pm
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Yes sir!
Send me a pm please.

Thanks,
Steve
  
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #31 - Nov 15th, 2011 at 9:45am
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Update on the gun and for those who may have a broken firing pin.

Finally made a new front sight post to replace the one that had rusted off the lollipop.  Got a 4X48 screw, mounted it in a dremel and put the dremel in a vice.  Then held a regular then a small diamond file against the screw to remove the threads and contour the lollipop tip and then polish with 600 grip paper. Then cut to length and used a .020 thick dremel diamond cutoff tool to put the screw slot in the shaft.  I lucked out and got it right the first time!

Second, made a new firing pin based on what others told me it should be like.  Old one was broken into 3 pieces as shown.  Turned a 1/4" drill shank down to size, about .225", then drilled a hole in the face and inserted a 5/64" drill shank, silver soldered in and cut to length.  The original firing pin was 1/16" dia. so this is just slightly oversize--but it needed to be as the firing pin hole was worn and this took up the slack for a nice fit.  Also, now the firing pin hits to the very edge of the cartridge head, whereas the old one was hitting slightly away from the very rim due to worn firing pin hole and the original 1/16" diameter.  Have now run 150 rounds of CCI Std. Vel ammo through it with not a single misfire.  This took me two tries to get right. Problem solved!
Next order of business is still to get a repro or OEM wire stock and rear sight (thanks to some leads Sendaro).  Still pretty sure I'll leave the barrel as is--wont make a decision on relining it until i get the other parts first. Yes, the firing pin is offset a bit to the top to better align it in the worn firing pin hole.
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418Steve
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Re: Stevens Pocket Rifle info please?
Reply #32 - Nov 15th, 2011 at 9:51am
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slumlord44
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Re: Stevens Pocket Rifle info please?
Reply #33 - Nov 15th, 2011 at 9:22pm
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Nice work. Amazing what you can do with the right tools and a lot of patience.
  
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