PETE, Old-Win, feather, horsefly
First of few comments about my take on lube grooves and lubes. Not being a BP shooter my comments may or may not apply to BP.
As a bullet mould maker, the shape of lube grooves has nothing to due with with the cherrie cutting tool life or the amount of time required to cut the cavity, whether the grooves are round bottom and shallow or deep square groove. When I first made moulds almost 40 years ago, it soon became quite evident that shallow round bottom grease groove bullets released bullets more easily than square deep groove bullets from the mould. Remember that the alloy shrinks slightly in the mould cavity causing the bullet to grip the cavity. Even now when we make deep grease groove flat bottom bullet cherries they will have about a 3-5 degree side angle to allow the bullets to drop from the mould readily.
Grease groove depth and width, typically bullets of my design will have a GG depth of 5% bullet diameter (.016 deep for 32 caliber and width of .050 wide) rounded bottom. Bullets having only 2 GG's of this size and driving bands .120 wide provided enough lube and preformed as well as bullets having 5 GG's.
I beleive its important that excess lube be spun out of the GG's as the bullet exits the muzzle. The blackened (leaded edge) seen on the target is powder/bullet residue that is too minute to be spun off. We have all noticed that the first shot from a clean barrel does not display this residue edge, but a much lighter colored grey colored leaded edge. I have not seen any advantage to deeper or wider grease grooves.
With smokeless powders the bullet traveling down the barrel is lubricated more by the lube residue from the previous shot than the lube being carried in the grease grooves. Since the bullet seals the bore, the amount of residue left in the bore is the same regardless of GG size. To my way of thinking the residue left in the bore, is forced between the bullet and the steel of the barrel, much like the hydraulic wedge created in a journal bearing. I agree with you Pete that the rortaional force of lube against the bore while in the barrel plays a part in lubrication.
Any good bullet lube will have a high enough shear strength to hold up during the extreme pressures at the interface of the bullet and barrel surfaces. The consistancy of the bore residue changes with changes to temperature and humidity, this can vary with with lube formulas. As a schuetzen shooter, I breech seat the next bullet after firing as soon as possible to prevent fouling in the throat from hardening and also seal off air flow that might occur through the bore.
Powder fouling in the throat that is allowed to build up and harden will cause erratic muzzle velocities. Most schuetzen shooters are familiar with the black caking that can build up on the case neck if not cleaned off regularly. If allowed to build up this caking on the case is most difficult to clean off, this same condition occurs in the throat and at times in the bore at a point where the pressure peak of the powder occurs.This fouling build up is choking bore and works like a sizing die and will change the diameter of the bullet beyond the area of the fouling.
Thats my take on it
Barry